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Process Design Jobs (NOW HIRING)

System One

Process Design Engineer - Vapor

Tulsa, OK · On-site

Process Design Engineer Location: Tulsa, OK Work Model: Onsite Hours: Onsite 5 days M-F 8am-5pm Responsibilities * Size and specify equipment such as pumps, blowers, compressors, pressure relief ...

System One

Process Design Engineer - Vapor

Tulsa, OK · On-site

Process Design Engineer Location: Tulsa, OK Work Model: Onsite Hours: Onsite 5 days M-F 8am-5pm Responsibilities * Size and specify equipment such as pumps, blowers, compressors, pressure relief ...

AIRCO

Lead Engineer, Process Design

New Britain, PA · On-site

The Position We are seeking a Lead Engineer, Process Design to join our team. This role will report to our Manager of Engineering. This position will provide technical leadership on engineering ...

Hargrove

Senior Process Design Engineer

Pasadena, TX · On-site

$120 - $170/hr

## Senior Process Design EngineerApplylocations: Pasadena, TX: Angleton, TXtime type: Full timeposted on: Posted Yesterdayjob requisition id: 2026-000771# What You'll Be Doing**Job Scope:** Generally ...

Komline Sanderson

Senior Process Design Engineer

Venice, FL · On-site

$97K - $126K/yr

The Senior Process Design Engineer will develop and optimize process designs for membrane treatment equipment. This includes assisting with the creation of technical proposals, designing process ...

AIRCO

Lead Engineer, Process Design

Doylestown, PA · On-site

$101K - $131K/yr

The Position We are seeking a Lead Engineer, Process Design to join our team. This role will report to our Manager of Engineering. This position will provide technical leadership on engineering ...

AIRCO

Lead Engineer, Process Design

New Britain, PA · On-site

$100K - $130K/yr

The Position We are seeking a Lead Engineer, Process Design to join our team. This role will report to our Manager of Engineering. This position will provide technical leadership on engineering ...

Helion

Process Design Lead, Fuel Cycle

Everett, WA · On-site

$120 - $160/hr

What You Will Be Doing As Helion's Process Design Lead, you will guide a multidisciplinary team of engineers responsible for architecting, designing, and delivering the fuel cycle systems that will ...

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Process Design information

See salary details

$60.5K

$97.1K

$127K

How much do process design jobs pay per year?

As of Sep 5, 2026, the average yearly pay for process design in the United States is $97,060.00, according to ZipRecruiter salary data. Most workers in this role earn between $84,500.00 and $110,000.00 per year, depending on experience, location, and employer.

What is process design?

Process design is the planning and structuring of the steps, workflows, and resources needed to transform inputs into finished products or services in the most efficient way possible. It involves analyzing existing processes, identifying areas for improvement, and creating detailed plans for new or optimized processes. Process designers work to ensure that operations are cost-effective, safe, and meet quality standards. This role is crucial in industries like manufacturing, engineering, and service delivery, where efficient processes can significantly impact productivity and profitability.

What are the key skills and qualifications needed to thrive as a process design engineer, and why are they important?

To thrive as a Process Design Engineer, you need a solid background in chemical or mechanical engineering, strong analytical skills, and experience in process optimization. Familiarity with process simulation software (such as Aspen HYSYS or AutoCAD) and industry certifications like Six Sigma are commonly required. Excellent problem-solving abilities, teamwork, and effective communication are standout soft skills in this role. These skills ensure efficient, safe, and cost-effective process designs that meet organizational and regulatory standards.

What are the most common challenges faced by professionals in process design roles, and how can they be addressed?

One of the most common challenges in Process Design roles is balancing efficiency improvements with operational feasibility and compliance requirements. Professionals often need to collaborate closely with cross-functional teams, such as operations, quality assurance, and engineering, to ensure that proposed process changes are practical and align with industry standards. Additionally, adapting to rapidly evolving technologies and integrating new tools can present hurdles. Staying proactive through continuous learning, clear communication, and iterative feedback greatly helps in overcoming these challenges and achieving successful process improvements.

What is the difference between Process Design vs Process Improvement?

AspectProcess DesignProcess Improvement
FocusCreating or developing new processes from scratch or redesigning existing onesOptimizing and enhancing existing processes for better efficiency
SkillsProcess mapping, workflow analysis, creativity, project managementData analysis, problem-solving, Lean/Six Sigma methodologies
Work EnvironmentProject-based, often in the planning or development phaseOperational, ongoing efforts within existing workflows
CertificationsProcess mapping, project management certificationsLean, Six Sigma, Kaizen certifications

While Process Design focuses on creating and structuring new processes, Process Improvement aims to refine and enhance current workflows. Both roles are essential for operational excellence but differ in scope and approach.

More about Process Design jobs

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Cities with the most Process Design job openings:

What are the most commonly searched types of Process Design jobs?

The most popular types of Process Design jobs are:

What states have the most Process Design jobs?

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What job categories do people searching Process Design jobs look for?

The top searched job categories for Process Design jobs are:

Process Design jobs near you
Infographic showing various Process Design job openings in the United States as of August 2026, with employment types broken down into 1% As Needed, 79% Full Time, 16% Part Time, 3% Contract, and 1% Nights. Highlights an 92% Physical, 2% Hybrid, and 6% Remote job distribution, with an average salary of $97,060 per year, or $46.7 per hour.

Process Design Engineer - Vapor

System One

Tulsa, OK • On-site

Other

Medical, Dental, Vision, Life, Retirement

Re-posted 19 days ago

Job description

Job Title: Process Design Engineer Location: Tulsa, OK Work Model: Onsite Hours: Onsite 5 days M-F 8am-5pm

Responsibilities

  • Size and specify equipment such as pumps, blowers, compressors, pressure relief valves, and heat exchangers
  • Develop P&ID’s, data sheets, process flow diagrams, heat and material balances, and control/operation philosophy documents
  • Participate in process hazard analysis
  • Provide field support for equipment
  • Support research and development activities as available in the role
  • Support the flare gas recovery product line by helping design systems that capture flare gases and redirect them into production workflows for reuse as fuel gas

Requirements

  • Preferred Chemical Engineering Degree but open to Mech
  • Mid Level-Sr years of experience
  • Industry experience open to refinery experience
  • Experience with process simulation software such as Aspen HYSYS or Symmetry
  • Experience in the design and operation of refining/petrochemical processing equipment with field process engineering experience preferred
  • Bachelor’s degree in engineering (chemical or mechanical preferred)
  • Minimum 5 years’ experience with facility design and operation (field experience preferred)
  • Ability to support approximately 10% of travel

System One, and its subsidiaries including Joulé; and Mountain Ltd., are leaders in delivering outsourced services and workforce solutions across North America. We help clients get work done more efficiently and economically, without compromising quality. System One not only serves as a valued partner for our clients, but we offer eligible employees health and welfare benefits coverage options including medical, dental, vision, spending accounts, life insurance, voluntary plans, as well as participation in a 401(k) plan.

System One is an Equal Opportunity Employer. All qualified applicants will receive consideration for employment without regard to race, color, religion, sex (including pregnancy, childbirth, or related medical conditions), sexual orientation, gender identity, age, national origin, disability, family care or medical leave status, genetic information, veteran status, marital status, or any other characteristic protected by applicable federal, state, or local law.

#M- #LI- Ref: #208-Rowland Tulsa

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About System One

Sourced by ZipRecruiter

System One helps employers get work done more efficiently and economically without compromising quality. Over our 35+ year history, we've helped connect thousands of talented people with innovative companies. The excitement of a perfect fit motivates us every single day.

Industry

Business consulting services and recruiting and staffing services

Company size

5,001 - 10,000 Employees

Headquarters location

Pittsburgh, PA, US

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