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Process Design Jobs (NOW HIRING)

Staff Engineer, Process Design The Process Design Engineer in the Technical team will provide technical expertise to enable optimum process design in support of the capital project program that will ...

Process Design Specialist

Houston, TX · On-site

$110K - $204K/yr

At Fluor, we are proud to design and build projects and careers. We are committed to fostering a ... processing, e-mail, spreadsheet and electronic presentation programs Other Job Requirements ...

Process Design Specialist

Houston, TX · On-site

$110K - $204K/yr

At Fluor, we are proud to design and build projects and careers. We are committed to fostering a ... processing, e-mail, spreadsheet and electronic presentation programs Other Job Requirements ...

M&T Bank is seeking a dynamic and highly collaborative leader to head up our integrated Experience & Process Design organization. This role is accountable for shaping and scaling enterprise-wide ...

Sr. Process Design Engineer

Friendly, WV · On-site

$93K - $136K/yr

Job Title: Sr. Process Design Engineer Summary: As a Senior Process Design Engineer, you'll play a critical role in shaping how our plant operates today and evolves for the future. You'll lead the ...

Glass Process Design Engineer Norcross, GA JOB PURPOSE: Provide core rod and preform design engineering for controlling optical fiber properties through the VAD and OVD processes. Work with internal ...

Role Purpose As a Senior Process Design Technician focused on component and equipment design, you will collaborate closely with engineers to create robust, innovative mechanical component and ...

Senior Process Design Engineer

Los Angeles, CA · On-site

$112K - $144K/yr

As a Senior Process Design Engineer specializing in water and wastewater projects, you will play a pivotal role in leading innovative mechanical design and process integration for cutting-edge ...

LNG Process Design Lead Engineer

Houston, TX · On-site

$98K - $128K/yr

Job Summary Reporting to the LNG Process Engineering Manager, the LNG Process design Engineer is responsible for leading and coordinating process design activities for LNG projects across all phases ...

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Process Design information

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$60.5K

$97.1K

$127K

How much do process design jobs pay per year?

As of Jun 9, 2026, the average yearly pay for process design in the United States is $97,060.00, according to ZipRecruiter salary data. Most workers in this role earn between $84,500.00 and $110,000.00 per year, depending on experience, location, and employer.

What is process design?

Process design is the planning and structuring of the steps, workflows, and resources needed to transform inputs into finished products or services in the most efficient way possible. It involves analyzing existing processes, identifying areas for improvement, and creating detailed plans for new or optimized processes. Process designers work to ensure that operations are cost-effective, safe, and meet quality standards. This role is crucial in industries like manufacturing, engineering, and service delivery, where efficient processes can significantly impact productivity and profitability.

What are the key skills and qualifications needed to thrive as a Process Design Engineer, and why are they important?

To thrive as a Process Design Engineer, you need a solid background in chemical or mechanical engineering, strong analytical skills, and experience in process optimization. Familiarity with process simulation software (such as Aspen HYSYS or AutoCAD) and industry certifications like Six Sigma are commonly required. Excellent problem-solving abilities, teamwork, and effective communication are standout soft skills in this role. These skills ensure efficient, safe, and cost-effective process designs that meet organizational and regulatory standards.

What is the difference between Process Design vs Process Improvement?

AspectProcess DesignProcess Improvement
FocusCreating or developing new processes from scratch or redesigning existing onesOptimizing and enhancing existing processes for better efficiency
SkillsProcess mapping, workflow analysis, creativity, project managementData analysis, problem-solving, Lean/Six Sigma methodologies
Work EnvironmentProject-based, often in the planning or development phaseOperational, ongoing efforts within existing workflows
CertificationsProcess mapping, project management certificationsLean, Six Sigma, Kaizen certifications

While Process Design focuses on creating and structuring new processes, Process Improvement aims to refine and enhance current workflows. Both roles are essential for operational excellence but differ in scope and approach.

What are the most common challenges faced by professionals in Process Design roles, and how can they be addressed?

One of the most common challenges in Process Design roles is balancing efficiency improvements with operational feasibility and compliance requirements. Professionals often need to collaborate closely with cross-functional teams, such as operations, quality assurance, and engineering, to ensure that proposed process changes are practical and align with industry standards. Additionally, adapting to rapidly evolving technologies and integrating new tools can present hurdles. Staying proactive through continuous learning, clear communication, and iterative feedback greatly helps in overcoming these challenges and achieving successful process improvements.
More about Process Design jobs
What cities are hiring for Process Design jobs? Cities with the most Process Design job openings:
What are the most commonly searched types of Process Design jobs? The most popular types of Process Design jobs are:
What states have the most Process Design jobs? States with the most job openings for Process Design jobs include:
Infographic showing various Process Design job openings in the United States as of May 2026, with employment types broken down into 92% Full Time, 4% Part Time, 3% Contract, and 1% Nights. Highlights an 93% Physical, 2% Hybrid, and 5% Remote job distribution, with an average salary of $97,060 per year, or $46.7 per hour.
Staff Engineer, Process Design

Staff Engineer, Process Design

Pbf Energy

Oregon, OH • On-site

Full-time

Posted 4 days ago


PBF Energy rating

8.0

Company rating: 8.0 out of 10

Based on 18 frontline employees who took The Breakroom Quiz


Job description

Staff Engineer, Process DesignThe Process Design Engineer in the Technical team will provide technical expertise to enable optimum process design in support of the capital project program that will meet the company's safety, environmental and economic objectives. Provide process engineering and design support for the refinery including capital/expense projects, special troubleshooting, operating problem mitigation and equipment/system design reviews. This position reports to the Process Engineering Manager.

RESPONSIBILITIES:

  • Perform process and equipment design engineering calculations.
  • Prepare process design packages including equipment spec sheets, Process Flow Diagrams, etc
  • Solve engineering problems using appropriate theoretical and practical engineering principles.
    • Define the engineering problem to be solved and analyze the relevant data.
    • Identify alternate solutions based on feasibility, technology and economic assessments.
    • Develop the solution that best meets system/project requirements and specifications.
    • Evaluate and verify the practicality and effectiveness of the engineering solution in the environment for which it was designed.
  • Plan and organize engineering activities, monitor progress, and adjust to complete project work within constraints.
    • Develop a work plan to complete work within the identified constraints.
    • Adjust work plan to respond to changing circumstances that could pose a risk to completing assigned activities.
    • Keep stakeholders informed of progress, obstacles and changes to the work plan.
    • Keep records of engineering work and decisions.
  • Use appropriate engineering tools, equipment or technology based on a sound understanding of engineering principles.
    • Select the appropriate tool, equipment or technology to solve engineering problems.
    • Verify that the tool, equipment or technology gave a valid result.
  • Effectively communicate engineering information verbally, graphically and in writing.
  • Issue Requests for Proposals to outside companies in support of completing process engineering studies. Evaluate proposals and manage studies conducted by outside engineering firms.
  • Support project commissioning and startup including equipment inspection, operating procedure updates and development, training, startup assistance and project post-audit.
  • Participate in refinery turnarounds in support of implementation of new projects along with equipment inspection and repairs from a design perspective.
  • Complete other duties as assigned by the Process Engineering Manager.

Health, Safety and Environmental (HSE):

  • Demonstrate knowledge of all safety, health and environmental issues that impact the refinery and personnel and ensure that project process designs consider safety and environmental potential impacts.
    • Adhere to all applicable legislation, regulations, codes, and standards.
    • Identify the impacts of engineering activities, both positive and negative and assure the impacts are assessed.
    • Take action to address safety/environmental concerns and mitigate risks.
    • Share results of safety/environmental impact assessments with decision-makers.
  • Support the Process Hazards Analysis Process for new projects and Unit Revalidations.

Supervisory & Leadership:

  • Lead multi-functional teams to solve refinery problems where project related solutions are anticipated.
  • Mentor less experienced engineers.

Organizational:

  • Practice engineering to achieve organizational and project goals in a collaborative manner.
    • Share information, knowledge and expertise with others.
    • Assist other team members when needed.
    • Consider the input of colleagues at all levels.
    • Help build consensus among team members and refinery management.
  • Participate in PBF corporate and/or TRC special project teams, initiatives and Turnarounds as assigned.

JOB QUALIFICATIONS:

  • B.S. in Chemical Engineering.
  • 10+ years' experience in petro chemical industry required, process design experience preferred.
  • Experience in using HYSYS or other process design software required.
  • Must have excellent verbal and written communication skills.
  • Capable of interfacing with multiple departments to drive and steward common goals.
  • Must be self-motivated, results oriented and schedule driven.

We thank all respondents for their interest in PBF Holding Company LLC ("PBF Energy"), however, only those selected for an interview will be contacted. Please no phone calls or emails to any employee of PBF Energy about this requisition. Placement agencies or recruiters need not respond. All resumes submitted by search firms to any employee of PBF Energy via email, the Internet or in any method without a valid written search agreement will be deemed the sole property of PBF Energy. No fee will be paid in the event the candidate is hired by PBF Energy as a result of the referral or through other means.

PBF Energy is an equal opportunity employer. We are committed to creating a diverse, inclusive environment. All qualified applicants will receive consideration for employment without regard to race, color, religious creed, sex, gender, gender identity or expression, sexual orientation, reproductive health decision making, national origin, ancestry, genetic information, physical or mental disability, medical condition, marital status, age, veteran and military status, or any other status protected by applicable law. We are committed to providing reasonable accommodations as required by law.

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