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Process Design Jobs in Houston, TX (NOW HIRING)

LNG Process Design Lead Engineer

Houston, TX · On-site

$98K - $128K/yr

Job Summary Reporting to the LNG Process Engineering Manager, the LNG Process design Engineer is responsible for leading and coordinating process design activities for LNG projects across all phases ...

Sr. Engineer, Process HNO

Houston, TX · On-site

$90K - $117K/yr

Process Design/Capital Projects/EPC * Develops thorough and complete process design packages (PDP's) in accordance with project schedules in support of capital projects. Such packages include the ...

Lead Process Engineer

Houston, TX · On-site

$98K - $128K/yr

Preparation of reports, not limited to Process System design report, vent and drain report, Utility summary. * Preparation of Process datasheets for Mechanical Equipment and Instruments. * Co ...

Candidate should have past process design experience in Steam Methane Reforming (Hydrogen) Units, ideally in a process licensing environment. Additional experience with SYNGAS Units and/or Methanol ...

Own process design and analysis for utility systems across the powerblock, including instrument air, chemical injection, HVAC, and firewater, from P&ID development through commissioning support.

Own process design and analysis for utility systems across the powerblock, including instrument air, chemical injection, HVAC, and firewater, from P&ID development through commissioning support.

PWR) company, is based in Channelview, TX and provides engineering, design, procurement ... Perform process engineering analyses including material and chemical balances, hydraulic ...

Senior Process Engineer

Houston, TX · On-site

$99K - $128K/yr

The Process Engineer must have experience in water or chemical process design, strong communication and selforganizing skills. Top candidates will have a passion for sustainability and the ...

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Process Design information

See Houston, TX salary details

$57.8K

$92.7K

$121.3K

How much do process design jobs pay per year?

As of Jun 11, 2026, the average yearly pay for process design in Houston, TX is $92,690.00, according to ZipRecruiter salary data. Most workers in this role earn between $80,700.00 and $105,000.00 per year, depending on experience, location, and employer.

What engineers make $500,000?

Senior engineers in specialized fields such as petroleum, aerospace, or software engineering can earn $500,000 or more annually, often through a combination of base salary, bonuses, and stock options. Achieving this level typically requires extensive experience, advanced skills, and working in high-paying industries or leadership roles.

What job makes $10,000 a month without a degree?

In process design, high-level consultants or freelance specialists can earn $10,000 or more monthly by optimizing manufacturing, logistics, or business workflows, often requiring expertise in process mapping, tools like Lean or Six Sigma, and industry experience. Such roles typically involve project-based work, strong problem-solving skills, and a track record of delivering efficiency improvements without formal degrees.

What does a process designer do?

A process designer develops and improves business processes to increase efficiency and effectiveness. They analyze workflows, utilize tools like flowcharts and modeling software, and collaborate with teams to implement optimized procedures. Strong analytical skills and knowledge of process management methodologies are essential for this role.

What is process design?

Process design is the planning and structuring of the steps, workflows, and resources needed to transform inputs into finished products or services in the most efficient way possible. It involves analyzing existing processes, identifying areas for improvement, and creating detailed plans for new or optimized processes. Process designers work to ensure that operations are cost-effective, safe, and meet quality standards. This role is crucial in industries like manufacturing, engineering, and service delivery, where efficient processes can significantly impact productivity and profitability.

What are the key skills and qualifications needed to thrive as a Process Design Engineer, and why are they important?

To thrive as a Process Design Engineer, you need a solid background in chemical or mechanical engineering, strong analytical skills, and experience in process optimization. Familiarity with process simulation software (such as Aspen HYSYS or AutoCAD) and industry certifications like Six Sigma are commonly required. Excellent problem-solving abilities, teamwork, and effective communication are standout soft skills in this role. These skills ensure efficient, safe, and cost-effective process designs that meet organizational and regulatory standards.

What engineers make $300,000 a year?

Senior engineers in specialized fields such as petroleum, aerospace, or software engineering can earn $300,000 or more annually, especially with extensive experience, advanced skills, and leadership roles. High compensation often involves working in high-demand industries, holding advanced degrees, or obtaining professional certifications like PE or PMP.

What is the difference between Process Design vs Process Improvement?

AspectProcess DesignProcess Improvement
FocusCreating or developing new processes from scratch or redesigning existing onesOptimizing and enhancing existing processes for better efficiency
SkillsProcess mapping, workflow analysis, creativity, project managementData analysis, problem-solving, Lean/Six Sigma methodologies
Work EnvironmentProject-based, often in the planning or development phaseOperational, ongoing efforts within existing workflows
CertificationsProcess mapping, project management certificationsLean, Six Sigma, Kaizen certifications

While Process Design focuses on creating and structuring new processes, Process Improvement aims to refine and enhance current workflows. Both roles are essential for operational excellence but differ in scope and approach.

What are the most common challenges faced by professionals in Process Design roles, and how can they be addressed?

One of the most common challenges in Process Design roles is balancing efficiency improvements with operational feasibility and compliance requirements. Professionals often need to collaborate closely with cross-functional teams, such as operations, quality assurance, and engineering, to ensure that proposed process changes are practical and align with industry standards. Additionally, adapting to rapidly evolving technologies and integrating new tools can present hurdles. Staying proactive through continuous learning, clear communication, and iterative feedback greatly helps in overcoming these challenges and achieving successful process improvements.
Infographic showing various Process Design job openings in Houston, TX as of June 2026, with employment types broken down into 2% Locum Tenens, 2% As Needed, 68% Full Time, 26% Part Time, and 2% Contract. Highlights an 87% Physical, 4% Hybrid, and 9% Remote job distribution, with an average salary of $92,690 per year, or $44.6 per hour.
Senior Manager, Process Design

Full-time

Medical, Dental, Vision, Life, Retirement, PTO

Posted 25 days ago


Job description

COMPANY OVERVIEW

Pattern Energy is a leading renewable energy company that develops, constructs, owns, and operates high-quality wind and solar generation, transmission, and energy storage facilities. Our mission is to transition the world to renewable energy through the sustainable development and responsible operation of facilities with respect for the environment, communities, and cultures where we have a presence. 

Our approach begins and ends with establishing trust, accountability, and transparency. Our company values of creative spirit, pride of ownership, follow-through, and a team-first attitude drive us to pursue our mission every day. Our culture supports our values by fostering innovative and critical thinking and a deep belief in living up to our promises.  

Headquartered in the United States, Pattern has a global portfolio of more than 35 power facilities and transmission assets, serving various customers that provide low-cost clean energy to millions of consumers.


Job Purpose
The primary purpose of the Senior Manager, Process Design position is to drive process definition, documentation and continuous improvement across critical enterprise level processes. This role is instrumental in contributing to the achievement of overall Pattern business objectives by creating scale and operating leverage through ensuring efficient and effective process design and value creating operations for our most critical & complex processes.  This role will need to develop a strategic roadmap and year over year value story for how the process will change as the business & business landscape evolves, a clear understanding of the pain points, inefficiencies & process health, application interconnections and data needs across the business.  Moreover, this role will play a pivotal role in facilitating open and productive communication among team members, stakeholders and customers of their process. This includes leading team conversations to identify and define customer and business problems, strategize solutions, track progress against goals, and foster a collaborative environment that encourages innovation and knowledge sharing.

Key Accountabilities

  • Cross-Functional Process Improvement: Drive prioritized process definition, process documentation, and continuous improvement across key areas, utilizing lean methodologies including value stream mapping. Must have a clear understanding of the business requirements & challenges for the process. Works with process SMEs and stakeholders to resolve conflicts on roles, timing or ownership.  Runs workouts to create value, scalability or fix inefficient / problematic areas which may include bringing on new applications, new data or reporting requirements and defining user stories to support new report & technology developments.
  • Process Change Management: Responsible for communication plan and change management of this process. Owns overall process training, holding regular sessions & ensuring training material is up to date.
  • Validates system design achieves process intent: Plays an active role during system design to advocate for needs of the team and the intent of the process. Reviews test cases and case results.
  • Lessons learned & Problem Solving Reports (PSRs): The process expert, periodically auditing process & performing lessons learned sessions to understand variants and deviations. Performs RCA / PSR when process does not work properly or major issues arise so a fix (or series of fixes) can be determined.
  • Monitor and audit benefits / KPIs to ensure business goals are achieved: Utilizing knowledge of process changes and prior pain points / issues, this role will periodically check on the progress to insure meaningful change is being created.
  • Driving cultural change: Identify areas of integration across their process(es) and Pattern to create value. Utilize and represent lean methodologies, tools, and frameworks to help drive a culture of continuous improvement across Pattern

Experience/Qualifications/Education Required

  • Formal Education: A bachelor's degree in a relevant field (engineering, project management, finance, etc.) is required, with a preference for a master's degree or equivalent in a related discipline.
  • Work Experience: 5-7+ years of experience in business process design, business operations, change management and process improvement roles within the energy industry, with a proven track record of leadership and project management. Desire to implement adaptive continuous improvement culture with some support from Sr Director Process Design.
  • Qualifications: Strong analytical and problem-solving skills, adaptive mindset, and a deep understanding of the energy sector and relevant technologies. Background in utilizing Value engineering or Lean methodology tools (5S, Kaizen events, value stream mapping, work standardization, PSRs) and leading teams in continuous improvement exercises. Have a Data-driven approach to managing performance and driving continuous improvement.
  • Domain expertise: Experience and knowledge of renewable energy products and industry landscape. Deep experience working in a new product / project development process or the suite of ERP processes.
  • Communication and problem definition: Strong communication skills and confidence with executive presentations. History of engagement with subject matter experts in problem identification, process definition and improvement. Effective problem solver with an emphasis on building and institutionalizing robust solutions. History of leading change without direct oversight of teams. Must be a strong facilitator with great interpersonal skills and have a very collaborative mindset. Ability to work independently, as a team member, and across the organization with colleagues at any level in a fast-paced environment.

The expected starting pay range for this role is $118,000 - $160,000 USD. This range is an estimate and base pay may be above or below the ranges based on several factors including but not limited to location, work experience, certifications, and education. In addition to base pay, Pattern’s compensation program includes a bonus structure for full-time employees of all levels. We also provide a comprehensive benefits package which includes medical, dental, vision, short and long-term disability, life insurance, voluntary benefits, family care benefits, employee assistance program, paid time off and bonding leave, paid holidays, 401(k)/RRSP retirement savings plan with employer contribution, and employee referral bonuses.

Pattern Energy Group is an Equal Opportunity Employer.

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