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Process Design Jobs in Houston, TX (NOW HIRING)

Sr. Process Engineer

Houston, TX ยท On-site

$99K - $128K/yr

We're seeking a Senior Process Engineer to lead process design, optimization, and troubleshooting across capital projects and operating facilities. You'll develop process deliverables, drive ...

Sr. Process Engineer

Houston, TX ยท On-site

$99K - $128K/yr

We're seeking a Senior Process Engineer to lead process design, optimization, and troubleshooting across capital projects and operating facilities. You'll develop process deliverables, drive ...

Lead a design team in the development of basic process design specifications or provide oversight of an engineering contractor's technical deliverables during the front end design / detailed ...

Job Summary The Process Engineer will play a pivotal role in working to expand the existing assets ... Planning, design, analytical problem solving, decisions making, teamwork, and good communication ...

Prepare engineering reports, technical documentation, and process design packages (PDPs). * Collaborate with mechanical, piping, instrumentation, electrical, and project engineering teams. * Support ...

Job Summary The Process Engineer will play a pivotal role in working to expand the existing assets ... Planning, design, analytical problem solving, decisions making, teamwork, and good communication ...

Process Engineer

Houston, TX ยท On-site

$110 - $150/hr

Job Summary The Process Engineer will play a pivotal role in working to expand the existing assets ... Planning, design, analytical problem solving, decisions making, teamwork, and good communication ...

Prepare engineering reports, technical documentation, and process design packages (PDPs). * Collaborate with mechanical, piping, instrumentation, electrical, and project engineering teams. * Support ...

Candidate should have past process design experience in Steam Methane Reforming (Hydrogen) Units, ideally in a process licensing environment. Additional experience with SYNGAS Units and/or Methanol ...

Lead Process Engineer

Houston, TX ยท On-site

$98K - $128K/yr

Process design for new and existing facilities. Job Duties/Responsibilities: * Simulation modeling for revamping existing facilities * Evaluations of existing equipment and hydraulic modeling

Process Engineer

Houston, TX ยท On-site

$100 - $130/hr

Develop process design concepts, engineering criteria, and calculations for energy processing facilities and pipeline systems. * Perform process engineering analyses including material and chemical ...

Lead Process Engineer

Houston, TX ยท On-site

$98K - $128K/yr

Process design for new and existing facilities. Job Duties/Responsibilities: * Simulation modeling for revamping existing facilities * Evaluations of existing equipment and hydraulic modeling

Lead Process Engineer

Houston, TX ยท On-site

$98K - $128K/yr

Process design for new and existing facilities. Job Duties/Responsibilities: * Simulation modeling for revamping existing facilities * Evaluations of existing equipment and hydraulic modeling

Showing results 21-40

Process Design information

See Houston, TX salary details

$57.8K

$92.7K

$121.3K

How much do process design jobs pay per year?

As of Sep 6, 2026, the average yearly pay for process design in Houston, TX is $92,690.00, according to ZipRecruiter salary data. Most workers in this role earn between $80,700.00 and $105,000.00 per year, depending on experience, location, and employer.

What is process design?

Process design is the planning and structuring of the steps, workflows, and resources needed to transform inputs into finished products or services in the most efficient way possible. It involves analyzing existing processes, identifying areas for improvement, and creating detailed plans for new or optimized processes. Process designers work to ensure that operations are cost-effective, safe, and meet quality standards. This role is crucial in industries like manufacturing, engineering, and service delivery, where efficient processes can significantly impact productivity and profitability.

What are the key skills and qualifications needed to thrive as a process design engineer, and why are they important?

To thrive as a Process Design Engineer, you need a solid background in chemical or mechanical engineering, strong analytical skills, and experience in process optimization. Familiarity with process simulation software (such as Aspen HYSYS or AutoCAD) and industry certifications like Six Sigma are commonly required. Excellent problem-solving abilities, teamwork, and effective communication are standout soft skills in this role. These skills ensure efficient, safe, and cost-effective process designs that meet organizational and regulatory standards.

What are the most common challenges faced by professionals in process design roles, and how can they be addressed?

One of the most common challenges in Process Design roles is balancing efficiency improvements with operational feasibility and compliance requirements. Professionals often need to collaborate closely with cross-functional teams, such as operations, quality assurance, and engineering, to ensure that proposed process changes are practical and align with industry standards. Additionally, adapting to rapidly evolving technologies and integrating new tools can present hurdles. Staying proactive through continuous learning, clear communication, and iterative feedback greatly helps in overcoming these challenges and achieving successful process improvements.

What is the difference between Process Design vs Process Improvement?

AspectProcess DesignProcess Improvement
FocusCreating or developing new processes from scratch or redesigning existing onesOptimizing and enhancing existing processes for better efficiency
SkillsProcess mapping, workflow analysis, creativity, project managementData analysis, problem-solving, Lean/Six Sigma methodologies
Work EnvironmentProject-based, often in the planning or development phaseOperational, ongoing efforts within existing workflows
CertificationsProcess mapping, project management certificationsLean, Six Sigma, Kaizen certifications

While Process Design focuses on creating and structuring new processes, Process Improvement aims to refine and enhance current workflows. Both roles are essential for operational excellence but differ in scope and approach.

Infographic showing various Process Design job openings in Houston, TX as of August 2026, with employment types broken down into 1% As Needed, 79% Full Time, 15% Part Time, 2% Temporary, 2% Contract, and 1% Nights. Highlights an 89% Physical, 3% Hybrid, and 8% Remote job distribution, with an average salary of $92,690 per year, or $44.6 per hour.

Sr. Process Engineer

Audubon Companies

Houston, TX โ€ข On-site

$99K - $128K/yr

Full-time

Posted 9 days ago


Job description

We're seeking a Senior Process Engineer to lead process design, optimization, and troubleshooting across capital projects and operating facilities. You'll develop process deliverables, drive technical excellence, and mentor junior engineers while ensuring designs meet safety, quality, and performance standards.
Key Responsibilities:
โ€ข Lead process design activities including PFDs, P&IDs, heat and material balances, and equipment sizing
โ€ข Perform process simulations and hydraulic calculations (e.g., Aspen HYSYS, Aspen Plus)
โ€ข Support HAZOP, LOPA, and other process safety reviews; close out action items
โ€ข Troubleshoot plant performance issues and identify debottlenecking and optimization opportunities
โ€ข Review vendor documents and support procurement, construction, commissioning, and startup
โ€ข Mentor junior engineers and review deliverables for technical accuracy
Qualifications
โ€ข Bachelor's degree in Chemical Engineering (PE license preferred)
โ€ข 8+ years of process engineering experience in oil & gas, petrochemical, or industrial facilities
โ€ข Proficiency with process simulation software and industry codes/standards (API, ASME)
โ€ข Strong knowledge of process safety management principles
โ€ข Excellent analytical, communication, and teamwork skills