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Process Design Jobs (NOW HIRING)

Pbf Energy

Process Design Engineer

Chalmette, LA

Process Design Engineer PBF Energy Inc. (NYSE:PBF) is one of the largest independent refiners in North America, operating, through its subsidiaries, oil refineries and related facilities. We are a ...

PBF Energy, Inc.

Process Design Engineer

Chalmette, LA · On-site

Process Design Engineer PBF Energy Inc. (NYSE:PBF) is one of the largest independent refiners in North America, operating, through its subsidiaries, oil refineries and related facilities. We are a ...

Manus

Process Design Engineer

Augusta, GA · On-site

Process Design Engineer Augusta, Georgia, United States, Full-Time Manus works across industries and value chains to accelerate the transition to BioAlternatives - better performing and more ...

Manus Bio

Process Design Engineer

Augusta, GA · On-site

Process Design Engineer Augusta, Georgia, United States, Full-Time Manus works across industries and value chains to accelerate the transition to BioAlternatives - better performing and more ...

Manus Bio

Process Design Engineer

Augusta, GA · On-site

Process Design Engineer Augusta, Georgia, United States, Full-Time Manus works across industries and value chains to accelerate the transition to BioAlternatives better performing and more ...

Rodem

Process Design Engineer

Harrison, OH · On-site

The Process Design Engineer acts as an engineering administrator to design customer's sanitary processes, select and size process equipment, generate project cost estimates and customer proposal ...

Verdox, Inc

Process Design Engineer Overview Verdox, Inc. is dedicated to reversing climate change through the development and deployment of advanced technology. Our proprietary electro-swing process, developed ...

Solenis

Utility and process design requirements * Develop and optimize manufacturing processes to improve safety, product quality, reliability, capacity, and cost performance. * Conduct technical evaluations ...

Koch Industries

Process Design Engineer

Grafton, MA · On-site

$100K - $140K/yr

Your Job As a Process Design Engineer, you will develop and drive the implementation of new production processes as part of the Product Design Team. You will play a critical role in purchasing ...

New

Solenis

Process Design Engineer

Virginia, IL · On-site +1

Utility and process design requirements * Develop and optimize manufacturing processes to improve safety, product quality, reliability, capacity, and cost performance. * Conduct technical evaluations ...

GWYNEDD

Process Design Engineer

North Wales, PA

Position Summary We are seeking a Process Design Engineer with strong 3D modeling expertise and deep knowledge of ASME Y14.5 GD&T to support manufacturing, product improvements, and process ...

Solenis

Process Design Engineer

Tennessee, IL · On-site +1

Utility and process design requirements * Develop and optimize manufacturing processes to improve safety, product quality, reliability, capacity, and cost performance. * Conduct technical evaluations ...

Solenis

Utility and process design requirements * Develop and optimize manufacturing processes to improve safety, product quality, reliability, capacity, and cost performance. * Conduct technical evaluations ...

Solenis

Utility and process design requirements * Develop and optimize manufacturing processes to improve safety, product quality, reliability, capacity, and cost performance. * Conduct technical evaluations ...

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Process Design information

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$60.5K

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How much do process design jobs pay per year?

As of Aug 15, 2026, the average yearly pay for process design in the United States is $97,060.00, according to ZipRecruiter salary data. Most workers in this role earn between $84,500.00 and $110,000.00 per year, depending on experience, location, and employer.

What is process design?

Process design is the planning and structuring of the steps, workflows, and resources needed to transform inputs into finished products or services in the most efficient way possible. It involves analyzing existing processes, identifying areas for improvement, and creating detailed plans for new or optimized processes. Process designers work to ensure that operations are cost-effective, safe, and meet quality standards. This role is crucial in industries like manufacturing, engineering, and service delivery, where efficient processes can significantly impact productivity and profitability.

What are the key skills and qualifications needed to thrive as a process design engineer, and why are they important?

To thrive as a Process Design Engineer, you need a solid background in chemical or mechanical engineering, strong analytical skills, and experience in process optimization. Familiarity with process simulation software (such as Aspen HYSYS or AutoCAD) and industry certifications like Six Sigma are commonly required. Excellent problem-solving abilities, teamwork, and effective communication are standout soft skills in this role. These skills ensure efficient, safe, and cost-effective process designs that meet organizational and regulatory standards.

What is the difference between Process Design vs Process Improvement?

AspectProcess DesignProcess Improvement
FocusCreating or developing new processes from scratch or redesigning existing onesOptimizing and enhancing existing processes for better efficiency
SkillsProcess mapping, workflow analysis, creativity, project managementData analysis, problem-solving, Lean/Six Sigma methodologies
Work EnvironmentProject-based, often in the planning or development phaseOperational, ongoing efforts within existing workflows
CertificationsProcess mapping, project management certificationsLean, Six Sigma, Kaizen certifications

While Process Design focuses on creating and structuring new processes, Process Improvement aims to refine and enhance current workflows. Both roles are essential for operational excellence but differ in scope and approach.

What are the most common challenges faced by professionals in process design roles, and how can they be addressed?

One of the most common challenges in Process Design roles is balancing efficiency improvements with operational feasibility and compliance requirements. Professionals often need to collaborate closely with cross-functional teams, such as operations, quality assurance, and engineering, to ensure that proposed process changes are practical and align with industry standards. Additionally, adapting to rapidly evolving technologies and integrating new tools can present hurdles. Staying proactive through continuous learning, clear communication, and iterative feedback greatly helps in overcoming these challenges and achieving successful process improvements.
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Process Design jobs near you
Infographic showing various Process Design job openings in the United States as of August 2026, with employment types broken down into 1% As Needed, 79% Full Time, 15% Part Time, 4% Contract, and 1% Nights. Highlights an 92% Physical, 2% Hybrid, and 6% Remote job distribution, with an average salary of $97,060 per year, or $46.7 per hour.

Process Design Engineer

Noblesoft Technologies

Raritan, NJ • On-site

Contractor

Re-posted yesterday

Job description

Process Design Engineer
Location: Raritan, NJ
  • Chemical Engineering or Polymer Engineer educational background
  • 10+ years of experience in leading Process Design from idea to qualification
  • Liquid and powder handling process experience
  • Experience in Medical Device preferred
  • Experience in modeling, lab scale technology selection, pilot scale and full scale (capital) qualification required.