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Process Design Jobs in Michigan (NOW HIRING)

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Process Design and Control : Mined gypsum processing, limestone processing, mineral processing and packaging, ship and rail loading, and apply general logic to all processes of the companies ...

Business Process Specialist

Dearborn, MI ยท On-site

$96K - $162K/yr

You will leverage your process design, analytical, and cross-functional collaboration skills to build and sustain a world-class S&OP Supply Review capability. In this role, you will be responsible ...

Mechanical Design Engineer

Holland, MI

$72K - $98K/yr

... processes. The engineer will collaborate with internal teams, customers, and vendors to deliver ... Design mechanical and structural components to support system integration Create and maintain ...

Senior Process Engineer

Okemos, MI ยท On-site

$94K - $122K/yr

Provide expert guidance in design and optimization of mine-impacted water treatment systems, including conceptual process design, physicochemical process modeling, and innovative treatment strategies

MECHANICAL DESIGN ENGINEER

Monroe, MI ยท On-site

$70K - $95K/yr

Engineering and design duties includes calculations (hydraulic, flow, process, weights, etc.), general arrangement schematics and drawings, PIDs/PFDs, nozzle schedules, weldment/fabrication drawings ...

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Process Design information

See Michigan salary details

$52.7K

$84.6K

$110.7K

How much do process design jobs pay per year?

As of Jun 9, 2026, the average yearly pay for process design in Michigan is $84,597.00, according to ZipRecruiter salary data. Most workers in this role earn between $73,600.00 and $95,900.00 per year, depending on experience, location, and employer.

What is process design?

Process design is the planning and structuring of the steps, workflows, and resources needed to transform inputs into finished products or services in the most efficient way possible. It involves analyzing existing processes, identifying areas for improvement, and creating detailed plans for new or optimized processes. Process designers work to ensure that operations are cost-effective, safe, and meet quality standards. This role is crucial in industries like manufacturing, engineering, and service delivery, where efficient processes can significantly impact productivity and profitability.

What are the key skills and qualifications needed to thrive as a Process Design Engineer, and why are they important?

To thrive as a Process Design Engineer, you need a solid background in chemical or mechanical engineering, strong analytical skills, and experience in process optimization. Familiarity with process simulation software (such as Aspen HYSYS or AutoCAD) and industry certifications like Six Sigma are commonly required. Excellent problem-solving abilities, teamwork, and effective communication are standout soft skills in this role. These skills ensure efficient, safe, and cost-effective process designs that meet organizational and regulatory standards.

What is the difference between Process Design vs Process Improvement?

AspectProcess DesignProcess Improvement
FocusCreating or developing new processes from scratch or redesigning existing onesOptimizing and enhancing existing processes for better efficiency
SkillsProcess mapping, workflow analysis, creativity, project managementData analysis, problem-solving, Lean/Six Sigma methodologies
Work EnvironmentProject-based, often in the planning or development phaseOperational, ongoing efforts within existing workflows
CertificationsProcess mapping, project management certificationsLean, Six Sigma, Kaizen certifications

While Process Design focuses on creating and structuring new processes, Process Improvement aims to refine and enhance current workflows. Both roles are essential for operational excellence but differ in scope and approach.

What are the most common challenges faced by professionals in Process Design roles, and how can they be addressed?

One of the most common challenges in Process Design roles is balancing efficiency improvements with operational feasibility and compliance requirements. Professionals often need to collaborate closely with cross-functional teams, such as operations, quality assurance, and engineering, to ensure that proposed process changes are practical and align with industry standards. Additionally, adapting to rapidly evolving technologies and integrating new tools can present hurdles. Staying proactive through continuous learning, clear communication, and iterative feedback greatly helps in overcoming these challenges and achieving successful process improvements.
Infographic showing various Process Design job openings in Michigan as of May 2026, with employment types broken down into 91% Full Time, 5% Part Time, 3% Contract, and 1% Nights. Highlights an 92% Physical, 3% Hybrid, and 5% Remote job distribution, with an average salary of $84,597 per year, or $40.7 per hour.
Body Structure and Closure Design Engineer (Catia)

Body Structure and Closure Design Engineer (Catia)

Detroit Engineered Products

Troy, MI โ€ข On-site

Other

Posted 2 days ago


Job description

Job description
Role & responsibilities
  • Develop and optimize complex sheetmetal component designs (body panels, closures, hoods, underbody, and reinforcements) using advanced CATIA V5 Sheetmetal modeling techniques, ensuring compliance with detailed engineering specifications and manufacturing constraints.
  • Execute CAD modeling adhering to strict Geometric Dimensioning and Tolerancing protocols to guarantee dimensional accuracy, assembly fit-up, and proper interfacing within multi-component assemblies.
  • Perform tolerance stack-up analysis and variation management for critical Sheetmetal interfaces to preempt and mitigate assembly and quality issues.
  • Conduct in-depth forming feasibility analyses, including material flow, thinning, springback prediction, and wrinkle prevention using simulation tools, to ensure manufacturability within stamping process capabilities.
  • Interface with stamping and tooling engineering teams to review and provide technical design input for die robustness, tool clearance, blank development, and hardware integration to reduce production variability and defects.
  • Lead sheetmetal joinery design, optimally specifying welds, clinches, adhesives, and mechanical fasteners aligned with structural and NVH requirements.
  • Manage PLM processes within Teamcenter, encompassing design data revision control, Engineering Change Notices (ECNs), and adherence to automotive change management protocols to ensure traceability and configuration control.
  • Utilize digital mockup tools such as Vismockup for integrated vehicle assembly validation, clash detection, and maintenance of digital master models throughout vehicle development cycles.
  • Collaborate cross-functionally with structural engineers, CAD specialists, material engineers, and manufacturing process engineers to solve complex problems related to sheetmetal formability, tool wear, and part distortion.

Preferred candidate profile
  • 5+ years in sheetmetal design for body, closures, and hoods.
  • Expert in CATIA V5 and automotive GD&T.
  • Strong knowledge of stamping, forming, and material behavior (HSS, AHSS, aluminum).
  • Skilled in tolerance analysis, assembly fit, and manufacturing collaboration.
  • Proficient with Teamcenter PLM and Vismockup.
  • Experienced in welding and joining methods for structural integrity.
  • Self-motivated with excellent problem-solving and communication skills.