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Process Controls Engineer Jobs (NOW HIRING)

DISHER

Senior Process Controls Engineer

Grand Rapids, MI · On-site

$93K - $122K/yr

Senior Process Controls Engineer - Grand Rapids, Michigan DISHER is currently partnering with a leader in food stabilization in Grand Rapids, MI to fill their Senior Process Controls Engineer ...

DISHER

Senior Process Controls Engineer

Grand Rapids, MI · On-site

$93K - $122K/yr

Senior Process Controls Engineer - Grand Rapids, Michigan DISHER is currently partnering with a leader in food stabilization in Grand Rapids, MI to fill their Senior Process Controls Engineer ...

Nutrien

Process Controls Engineer

Augusta, GA · On-site

Process Controls Engineer Requisition ID: 32438 Location: Augusta, GA, USA, 30903 Workplace Type: On-Site Experience Level: Associate Job Type: Full Time Nutrien is a leading provider of crop inputs ...

DISHER

Senior Process Controls Engineer

Grand Rapids, MI · On-site

$93K - $122K/yr

Senior Process Controls Engineer - Grand Rapids, Michigan DISHER is currently partnering with a leader in food stabilization in Grand Rapids, MI to fill their Senior Process Controls Engineer ...

Tate & Lyle

Process Controls Engineer

Okmulgee, OK

... process experts, applications engineers, etc.). This position will help install, maintain, support, and improve site process controls assets and systems. They will also serve as a key resource to ...

Iff

Process Controls Engineer

Memphis, TN · On-site

The Process Controls Engineer role is based in Memphis, TN (onsite) . Be part of a collaborative, solution-oriented, technically advanced team where together we can achieve greatness and make a real ...

Tate & Lyle

Process Controls Engineer

Okmulgee, OK · On-site

... process experts, applications engineers, etc.). This position will help install, maintain, support, and improve site process controls assets and systems. They will also serve as a key resource to ...

Hydrite

Process Controls Engineer

Cottage Grove, WI · On-site

JOIN A TOP WORKPLACE - Process Controls Engineer Responsible for hands-on ownership, troubleshooting, and continuous improvement of plant process control systems supporting batch and continuous ...

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All JobsProcess Controls Engineer Jobs

Process Controls Engineer information

See salary details

$52.5K

$98.8K

$147K

How much do process controls engineer jobs pay per year?

As of Jun 16, 2026, the average yearly pay for process controls engineer in the United States is $98,759.00, according to ZipRecruiter salary data. Most workers in this role earn between $75,500.00 and $116,500.00 per year, depending on experience, location, and employer.

What is the difference between Process Controls Engineer vs Automation Engineer?

AspectProcess Controls EngineerAutomation Engineer
CredentialsTypically requires a degree in engineering, often with certifications in control systems or PLC programmingRequires a degree in engineering or computer science, with certifications in automation or robotics
Work EnvironmentIndustrial plants, manufacturing facilities, process industriesManufacturing, robotics, or software development environments
Industry UsageCommonly used in process industries like chemical, oil & gas, and pharmaceuticalsUsed across manufacturing, automotive, and electronics sectors

While both roles involve automation and control systems, Process Controls Engineers focus on maintaining and optimizing process control systems in industrial settings, whereas Automation Engineers often work on designing and implementing automation solutions, including robotics and software systems. The roles overlap in skills but differ in scope and application within manufacturing environments.

What are the key skills and qualifications needed to thrive as a Process Controls Engineer, and why are they important?

Success as a Process Controls Engineer requires a solid background in engineering principles, process automation, and control systems, often supported by a relevant engineering degree. Familiarity with programmable logic controllers (PLCs), distributed control systems (DCS), SCADA software, and certifications like ISA Certified Automation Professional are typically necessary. Strong analytical thinking, problem-solving, and effective communication skills help engineers collaborate with cross-functional teams and troubleshoot system issues. These skills and qualifications are vital for ensuring efficient, safe, and reliable industrial operations.

What are some common challenges Process Controls Engineers face when implementing new automation systems?

Process Controls Engineers often encounter challenges such as integrating new automation technologies with legacy equipment, ensuring minimal downtime during system upgrades, and maintaining compliance with industry safety standards. They must also collaborate closely with operations, IT, and maintenance teams to ensure seamless implementation. Effective troubleshooting, clear communication, and thorough documentation are essential for overcoming these obstacles and achieving successful project outcomes.

What is a Process Controls Engineer?

A Process Controls Engineer is a professional who designs, implements, and maintains control systems used to operate and optimize industrial processes. They work with automation technologies, such as programmable logic controllers (PLCs), distributed control systems (DCS), and instrumentation, to ensure processes run efficiently, safely, and within regulatory standards. Their role often involves troubleshooting equipment, improving process reliability, and collaborating with other engineering teams to enhance production quality. Process Controls Engineers are commonly found in industries such as manufacturing, oil and gas, chemical processing, and pharmaceuticals.
More about Process Controls Engineer jobs
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Process Controls Engineer jobs near you
Infographic showing various Process Controls Engineer job openings in the United States as of June 2026, with employment types broken down into 1% Locum Tenens, 94% Full Time, 1% Part Time, and 4% Contract. Highlights an 87% Physical, 5% Hybrid, and 8% Remote job distribution, with an average salary of $98,759 per year, or $47.5 per hour.

Process Controls Engineer

Cooperidge Consulting Firm

El Dorado, AR • On-site

$74K - $96K/yr

Full-time

Medical, Dental, Vision, Life, Retirement, PTO

Posted 17 days ago

Job description

Cooperidge Consulting Firm is seeking a Process Controls Engineer for a premier chemical manufacturing facility in El Dorado, AR.

This role is the technical backbone for the site’s automation and control infrastructure. You will be responsible for the full lifecycle of control systems, from hands-on PLC troubleshooting to high-level network architecture and cybersecurity mitigation. Working in a highly regulated chemical environment, you will ensure that all automated processes meet rigorous SIL/LOPA safety standards while providing urgent support to maintenance teams during critical equipment breakdowns. This is an ideal role for an engineer who thrives at the intersection of traditional electrical engineering and modern industrial IT.
Job Responsibilities

  • Automation System Ownership: Analyze, develop, and maintain site-wide control systems, including PLCs, HMIs, and remote I/O devices.
  • Technical Troubleshooting: Provide urgent, hands-on support to maintenance personnel to resolve electrical, pneumatic, and PLC circuit failures.
  • Safety & Compliance: Ensure all control systems comply with SIL (Safety Integrity Level) and LOPA (Layers of Protection Analysis) assessments; maintain alignment with PSM and DHS regulations.
  • Documentation & Archiving: Create and maintain high-fidelity instrument loop sheets, motor elementaries, and electrical drawings; manage the electronic archiving of all PLC programs.
  • Network & IT/OT Integration: Support IT infrastructure and OT communication protocols to ensure seamless, secure data flow between the shop floor and enterprise systems.
  • Mentorship: Serve as the subject matter expert, training and mentoring technicians on control strategy, advanced troubleshooting, and installation best practices.
  • Cybersecurity Awareness: Identify threats and vulnerabilities within the Industrial Control System (ICS) environment and implement appropriate mitigation techniques.

Requirements

Education & Core Experience
  • Bachelor’s degree in Electrical Engineering (BSEE) or Electrical Engineering Technology is REQUIRED.
  • Minimum of three (3) years of experience in a manufacturing environment (Chemical preferred).
  • Hands-on Mastery: Extensive experience with Allen-Bradley and Rockwell Automation products.
Technical Proficiencies
  • Communication Protocols: Deep understanding of TCP/IP, Modbus, OPC UA, PROFINET, and IEC 61850, with the ability to perform packet analysis.
  • Regulatory Knowledge: Working knowledge of industrial safety standards and federal regulatory requirements (DHS/PSM).
  • Documentation: Proficiency in creating and reading complex technical manuals and electrical schematics.
Soft Skills
  • Urgency: Ability to work effectively under pressure and respond quickly to emergency work orders.
  • Communication: Excellent verbal and interpersonal skills for collaborating across all organizational levels—from the shop floor to executive management.

Benefits

  • Health Care Plan (Medical, Dental & Vision)
  • Retirement Plan (401k, IRA)
  • Life Insurance (Basic, Voluntary & AD&D)
  • Paid Time Off (Vacation, Sick & Public Holidays)
  • Family Leave (Maternity, Paternity)
  • Short Term & Long Term Disability
  • Training & Development
  • Wellness Resources