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Process Control Engineer Jobs in Wisconsin (NOW HIRING)

... and process control system. * Acquire knowledge of the plant's utility systems and their ... Bachelor's degree in Engineering required. Emphasis in Biotechnology, Chemistry, or Food ...

... and process control system. * Acquire knowledge of the plant's utility systems and their ... Bachelor's degree in Engineering required. Emphasis in Biotechnology, Chemistry, or Food ...

The Process Engineer - Chemical is responsible for the implementation and maintenance of chemical ... Must comply with TTM Export Control Policies and Procedures and all applicable laws including ITAR ...

The Process Engineer - Chemical is responsible for the implementation and maintenance of chemical ... Must comply with TTM Export Control Policies and Procedures and all applicable laws including ITAR ...

Sr. Process Engineer

Mount Pleasant, WI · On-site

$100K - $130K/yr

As a Senior Process Engineer at Oterra, you will serve as the primary technical catalyst for our ... Define and implement robust process control strategies, SOPs, and technical best practices to ...

Sr. Process Engineer

Mount Pleasant, WI · On-site

$100K - $130K/yr

As a Senior Process Engineer at Oterra, you will serve as the primary technical catalyst for our ... process control strategies, SOPs, and technical best practices to ensure gold-standard product ...

Sr. Process Engineer

Sturtevant, WI · On-site

$100K - $130K/yr

As a Senior Process Engineer at Oterra, you will serve as the primary technical catalyst for our ... process control strategies, SOPs, and technical best practices to ensure gold-standard product ...

Utilizes a structured engineering approach to deploy best practices for process control and to improve yields. * Initiates and/or updates documentation of processes into work instructions, training ...

Mechanical Process Engineer

Eau Claire, WI · On-site

$72K - $96K/yr

Utilizes a structured engineering approach to deploy best practices for process control and to improve yields. * Initiates and/or updates documentation of processes into work instructions, training ...

Utilizes a structured engineering approach to deploy best practices for process control and to improve yields. * Initiates and/or updates documentation of processes into work instructions, training ...

... site engineering and construction solutions for solar,Walbec is yourbridge toexpertisein ... Assistwithtroubleshooting and implement process control changes and/or corrective actions to ...

... site engineering and construction solutions for solar,Walbec is yourbridge toexpertisein ... Assistwithtroubleshooting and implement process control changes and/or corrective actions to ...

... engineering and construction solutions for solar, Walbec is your bridge to expertise in ... Demonstrate a thorough understanding of the most current specifications, process control, and ...

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Showing results 1-20

Process Control Engineer information

See Wisconsin salary details

$53K

$99.7K

$148.4K

How much do process control engineer jobs pay per year?

As of Jul 1, 2026, the average yearly pay for process control engineer in Wisconsin is $99,682.00, according to ZipRecruiter salary data. Most workers in this role earn between $76,200.00 and $117,600.00 per year, depending on experience, location, and employer.

What are the key skills and qualifications needed to thrive as a Process Control Engineer, and why are they important?

To thrive as a Process Control Engineer, you need a solid background in engineering principles, process automation, and control systems, typically supported by a degree in chemical, electrical, or mechanical engineering. Familiarity with distributed control systems (DCS), programmable logic controllers (PLCs), and industry-specific software like MATLAB or Aspen HYSYS is crucial. Strong problem-solving abilities, attention to detail, and effective communication skills set top performers apart in this role. These skills ensure efficient, safe, and optimized operations within complex industrial environments.

What engineers make $200,000 a year?

Process Control Engineers with extensive experience, advanced certifications, and specialized skills in automation, instrumentation, or systems integration can earn $200,000 or more annually. High salaries are often found in industries like oil and gas, aerospace, or pharmaceuticals, especially for those in senior or managerial roles. Compensation varies based on location, company size, and individual expertise.

How does a Process Control Engineer typically interact with cross-functional teams to improve manufacturing efficiency?

Process Control Engineers frequently collaborate with production, maintenance, and quality assurance teams to optimize manufacturing processes. They analyze system data and work closely with operators to implement control strategies that enhance productivity and minimize downtime. Regular meetings and hands-on troubleshooting sessions are common, allowing engineers to address issues in real time and ensure process changes align with broader operational goals. This collaborative environment provides valuable opportunities to learn from different disciplines and contribute to continuous improvement initiatives.

What does a process control engineer do?

A process control engineer designs, develops, and maintains systems that monitor and regulate industrial processes to ensure efficiency, safety, and quality. They often work with control algorithms, automation tools, and instrumentation, and may require knowledge of PLCs, SCADA systems, and process optimization. Their role involves troubleshooting, data analysis, and implementing improvements in manufacturing or production environments.

What are Process Control Engineers?

Process Control Engineers are professionals who design, implement, and optimize systems that control production processes in industries such as manufacturing, oil and gas, and chemical processing. They use their expertise in engineering, automation, and instrumentation to ensure processes run efficiently, safely, and within quality standards. Their responsibilities include developing control strategies, troubleshooting equipment, and utilizing software to monitor and adjust system performance. By maintaining and improving automated systems, they help organizations minimize costs and maximize productivity.

What engineers make $500,000 a year?

Highly experienced engineers in specialized fields such as petroleum engineering, aerospace engineering, or certain senior roles in software engineering can earn $500,000 or more annually, often including bonuses and stock options. These positions typically require advanced skills, extensive experience, and often involve leadership or executive responsibilities.

What Is a Process Control Engineer?

A process control engineer oversees production processes, usually in the chemical or mechanical industry. Their responsibilities include designing, implementing, testing, and making repairs to process control systems. The control engineer's job is to make sure the systems are running efficiently. In some types of production, system control may be done via software.

What is the difference between Process Control Engineer vs Instrumentation Engineer?

AspectProcess Control EngineerInstrumentation Engineer
Required CredentialsBachelor's in Engineering, Control Systems certificationsBachelor's in Electrical or Mechanical Engineering, Instrumentation certifications
Work EnvironmentIndustrial plants, manufacturing facilities, process industriesFactory floors, control rooms, maintenance departments
Employer & Industry UsageOil & gas, chemical, power plants, manufacturingAutomation firms, manufacturing, utilities

Process Control Engineers focus on designing and maintaining control systems to optimize industrial processes, while Instrumentation Engineers specialize in selecting, installing, and maintaining measurement and control instruments. Both roles often collaborate but serve distinct functions within industrial operations.

What is the highest salary for a QC engineer?

The highest salary for a QC (Quality Control) engineer varies depending on experience, location, and industry, but senior QC engineers in high-demand sectors can earn over $100,000 annually. Factors such as certifications, specialized skills, and working in large manufacturing or aerospace companies can also influence top salaries.
What are the most commonly searched types of Process Control Engineer jobs in Wisconsin? The most popular types of Process Control Engineer jobs in Wisconsin are:
What are popular job titles related to Process Control Engineer jobs in Wisconsin? For Process Control Engineer jobs in Wisconsin, the most frequently searched job titles are:
What job categories do people searching Process Control Engineer jobs in Wisconsin look for? The top searched job categories for Process Control Engineer jobs in Wisconsin are:
Senior Manufacturing Process Engineer

Senior Manufacturing Process Engineer

Badger Meter

Milwaukee, WI • On-site

$102K - $132K/yr

Full-time

Medical, Dental, Vision, Life, PTO

Posted 29 days ago


Badger Meter rating

8.0

Company rating: 8.0 out of 10

Based on 8 frontline employees who took The Breakroom Quiz


Job description

Badger Meter - Where Every Drop Counts and So Do You

At Badger Meter, we're more than a leading global water technology company - we're innovators with a mission: to preserve and protect the world's most precious resource. For over 120 years, our trusted solutions have enabled our customers to optimize the delivery and use of water, maximize revenue and reduce waste.

Every employee at Badger Meter is an important part of our success. Here, your work doesn't just move a business forward - it shapes a more sustainable future. We are committed to building a workplace where we celebrate differences, empower voices, and encourage fresh ideas that drive innovation.

When you join us, you'll find:

  • Purpose-driven work that makes a real difference in communities around the globe.

  • Career growth and development opportunities designed to help you achieve your potential.

  • A supportive, inclusive culture where collaboration and creativity thrive.

Be part of something bigger. At Badger Meter, your contributions will ripple far beyond the workplace - creating lasting change for people and the planet.


What You Will Contribute:

We're seeking a Senior Manufacturing Process Engineer to serve as a technical leader in developing, validating, and optimizing manufacturing processes. This role plays a key role in leading and advancing structured engineering systems, improving process performance, and ensuring consistent, scalable results across operations.

You'll lead complex process development initiatives, drive high-impact projects, and help define best practices in process validation, control, and continuous improvement-while mentoring engineers and supporting production performance.

This role operates within a structured engineering system focused on formal process validation, defined control limits, and data-driven execution to deliver consistent, repeatable performance. It is heavily focused on injection molding and requires the ability to develop, validate, and stabilize processes in a dynamic production environment.

What You'll Do

Engineering Systems & Process Standardization

  • Define, implement, and continuously improve structured engineering systems for process development, validation, and control
  • Establish standard methodologies for process window development, documentation, and data-driven decision making
  • Ensure consistent application of engineering practices across programs and teams

Process Development & Validation

  • Lead complex process development, mold validation, and troubleshooting activities
  • Develop robust, data-driven process windows that ensure repeatability and stability
  • Align validation outcomes with production-ready process definitions
  • Lead structured validation activities to define process windows and ensure processes are capable across expected operating ranges
  • Apply scientific molding principles to establish and validate process windows

Process Stability & Problem Solving

  • Provide technical leadership in resolving complex molding issues, including process instability, variation, and production disruptions
  • Apply structured, data-driven root cause analysis to improve quality, yield, and efficiency
  • Ensure processes operate within validated process windows and defined control limits to maintain stability, repeatability, and consistency across production.
  • Work within defined process control frameworks rather than relying on trial-and-error adjustments, using structured methods to diagnose and correct process variation

Project Leadership & Continuous Improvement

  • Lead cross-functional engineering projects (e.g., scrap reduction, cycle time improvements, capability expansion)
  • Support capital equipment decisions, tooling strategy, and manufacturing investments
  • Drive continuous improvement efforts and ensure solutions are sustained and standardized
  • Provide technical input during quoting and new program planning to define process capability, approach, and risk

Mentorship & Cross-Functional Collaboration

  • Mentor and develop engineers, reinforcing strong engineering discipline and execution
  • Partner with Production, Tooling, Quality, and Supply Chain to ensure process capability and alignment
  • Provide hands-on technical support during critical launches, trials, and production disruptions, stepping in to stabilize processes and restore performance when needed

What You Bring

  • 7+ years of manufacturing or process engineering experience
  • Strong expertise in process development, validation, and troubleshooting
  • Proven ability to lead projects and influence cross-functional teams
  • Analytical, data-driven mindset with a passion for continuous improvement
  • Experience mentoring or developing technical talent

Preferred: Experience in plastics or injection molding is strongly preferred. However, candidates with related manufacturing backgrounds-such as machining, castings, or other complex process environments-are strongly encouraged to apply.

#SP123

Competitive Total Rewards at Badger Meter:
  • Competitive Pay

  • Annual Bonus

  • Eligible for Annual Pay Increases

  • Comprehensive Health, Vision, and Dental Coverage

  • 15 days Paid Time Off + 11 Paid Holidays

  • Two Ways to Save for Retirement: Badger Meter contributes 25 cents for every dollar you contribute to the plan, up to 7% of your eligible compensation. In addition to the match, the company will also contribute 5% of your eligible compensation to your Defined Contribution account on an annual basis.Additional access to a certified financial planner to help ensure your money is working for you, at no cost!

  • Employer Paid benefits including: Employee Assistance Program (EAP),Basic Group Life Insurance, Short Term Disability, and more

  • Educational Assistance - Tuition Reimbursement up to $5,250

  • Voluntary benefits including: Additional Life Insurance, Long Term Disability, Accident and Critical Illness coverage

  • Health Savings Account (HSA) & Flexible Spending Account (FSA)options

An Equal Opportunity/Affirmative Action Employer. This company considers candidates regardless of race, color, religion, sex, sexual orientation, gender identity, national origin, disability or veteran status. Applicants can learn more about their rights regarding equal opportunity in employment by viewing the federal "EEO is the Law" poster and the "EEO is the Law" poster supplement at http://www.dol.gov/ofccp/regs/compliance/posters/ofccpost.htm

Badger Meter complies with all aspects of the Americans with Disabilities Act (ADA), as amended by the ADA Amendments Act, and all applicable state or local disability laws. This means that we will reasonably accommodate qualified employees with a disability if accommodation would allow them to perform the essential functions of their job, unless doing so would create an undue hardship.

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