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Process Control Engineer Jobs in Wisconsin (NOW HIRING)

Develop and review design calculations, engineering reports, technical memos, and troubleshooting guides, process and control narratives, and process control lab procedures using configurable modules ...

Senior Process Engineer

Mukwonago, WI ยท On-site

$102K - $132K/yr

As a Senior Process Engineer , you will serve as the technical specialist for plastic injection ... Define and validate robust process windows, control strategies, and safeguards using DOE, Cp/Cpk ...

Senior Process Engineer

Mukwonago, WI

$102K - $132K/yr

As a Senior Process Engineer , you will serve as the technical specialist for plastic injection ... Define and validate robust process windows, control strategies, and safeguards using DOE, Cp/Cpk ...

We are seeking a Process Engineer to support innovation, continuous improvement, and manufacturing ... Experience conducting design of experiments (DOE) and applying statistical process control (SPC)

As a Process Engineer you will contribute to Team Hypro by analyzing existing procedures and ... control measures to ensure consistent quality and reduce process variation. * Lead process ...

The mill Process Engineer supports team objectives in either Paper Manufacturing or Technical ... Performs process control tracking, troubleshooting and data analysis, * May collaborate with ...

The mill Process Engineer supports team objectives in either Paper Manufacturing or Technical ... Performs process control tracking, troubleshooting and data analysis, * May collaborate with ...

Process Engineer Who We Are Essity is a global leader in health and hygiene headquartered in ... Sets, monitors and improves the processes according to Statistical Process Control methodologies;

Process Engineer Who We Are Essity is a global leader in health and hygiene headquartered in ... Sets, monitors and improves the processes according to Statistical Process Control methodologies

Works with plant project engineering to facilitate equipment modifications to increase machine ... statistical process control, advanced uses of software packages, world class manufacturing ...

Works with plant project engineering to facilitate equipment modifications to increase machine ... statistical process control, advanced uses of software packages, world class manufacturing ...

Works with plant project engineering to facilitate equipment modifications to increase machine ... statistical process control, advanced uses of software packages, world class manufacturing ...

Works with plant project engineering to facilitate equipment modifications to increase machine ... statistical process control, advanced uses of software packages, world class manufacturing ...

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Process Control Engineer information

See Wisconsin salary details

$53K

$99.7K

$148.4K

How much do process control engineer jobs pay per year?

As of Jul 1, 2026, the average yearly pay for process control engineer in Wisconsin is $99,682.00, according to ZipRecruiter salary data. Most workers in this role earn between $76,200.00 and $117,600.00 per year, depending on experience, location, and employer.

What are the key skills and qualifications needed to thrive as a Process Control Engineer, and why are they important?

To thrive as a Process Control Engineer, you need a solid background in engineering principles, process automation, and control systems, typically supported by a degree in chemical, electrical, or mechanical engineering. Familiarity with distributed control systems (DCS), programmable logic controllers (PLCs), and industry-specific software like MATLAB or Aspen HYSYS is crucial. Strong problem-solving abilities, attention to detail, and effective communication skills set top performers apart in this role. These skills ensure efficient, safe, and optimized operations within complex industrial environments.

What engineers make $200,000 a year?

Process Control Engineers with extensive experience, advanced certifications, and specialized skills in automation, instrumentation, or systems integration can earn $200,000 or more annually. High salaries are often found in industries like oil and gas, aerospace, or pharmaceuticals, especially for those in senior or managerial roles. Compensation varies based on location, company size, and individual expertise.

How does a Process Control Engineer typically interact with cross-functional teams to improve manufacturing efficiency?

Process Control Engineers frequently collaborate with production, maintenance, and quality assurance teams to optimize manufacturing processes. They analyze system data and work closely with operators to implement control strategies that enhance productivity and minimize downtime. Regular meetings and hands-on troubleshooting sessions are common, allowing engineers to address issues in real time and ensure process changes align with broader operational goals. This collaborative environment provides valuable opportunities to learn from different disciplines and contribute to continuous improvement initiatives.

What does a process control engineer do?

A process control engineer designs, develops, and maintains systems that monitor and regulate industrial processes to ensure efficiency, safety, and quality. They often work with control algorithms, automation tools, and instrumentation, and may require knowledge of PLCs, SCADA systems, and process optimization. Their role involves troubleshooting, data analysis, and implementing improvements in manufacturing or production environments.

What are Process Control Engineers?

Process Control Engineers are professionals who design, implement, and optimize systems that control production processes in industries such as manufacturing, oil and gas, and chemical processing. They use their expertise in engineering, automation, and instrumentation to ensure processes run efficiently, safely, and within quality standards. Their responsibilities include developing control strategies, troubleshooting equipment, and utilizing software to monitor and adjust system performance. By maintaining and improving automated systems, they help organizations minimize costs and maximize productivity.

What engineers make $500,000 a year?

Highly experienced engineers in specialized fields such as petroleum engineering, aerospace engineering, or certain senior roles in software engineering can earn $500,000 or more annually, often including bonuses and stock options. These positions typically require advanced skills, extensive experience, and often involve leadership or executive responsibilities.

What Is a Process Control Engineer?

A process control engineer oversees production processes, usually in the chemical or mechanical industry. Their responsibilities include designing, implementing, testing, and making repairs to process control systems. The control engineer's job is to make sure the systems are running efficiently. In some types of production, system control may be done via software.

What is the difference between Process Control Engineer vs Instrumentation Engineer?

AspectProcess Control EngineerInstrumentation Engineer
Required CredentialsBachelor's in Engineering, Control Systems certificationsBachelor's in Electrical or Mechanical Engineering, Instrumentation certifications
Work EnvironmentIndustrial plants, manufacturing facilities, process industriesFactory floors, control rooms, maintenance departments
Employer & Industry UsageOil & gas, chemical, power plants, manufacturingAutomation firms, manufacturing, utilities

Process Control Engineers focus on designing and maintaining control systems to optimize industrial processes, while Instrumentation Engineers specialize in selecting, installing, and maintaining measurement and control instruments. Both roles often collaborate but serve distinct functions within industrial operations.

What is the highest salary for a QC engineer?

The highest salary for a QC (Quality Control) engineer varies depending on experience, location, and industry, but senior QC engineers in high-demand sectors can earn over $100,000 annually. Factors such as certifications, specialized skills, and working in large manufacturing or aerospace companies can also influence top salaries.
What are the most commonly searched types of Process Control Engineer jobs in Wisconsin? The most popular types of Process Control Engineer jobs in Wisconsin are:
What are popular job titles related to Process Control Engineer jobs in Wisconsin? For Process Control Engineer jobs in Wisconsin, the most frequently searched job titles are:
What job categories do people searching Process Control Engineer jobs in Wisconsin look for? The top searched job categories for Process Control Engineer jobs in Wisconsin are:
Process Engineer

Process Engineer

The Probst Group LLC

Hartland, WI โ€ข On-site

Other

Posted 23 days ago


Job description

Description

The Probst Group is seeking a Process Engineer to support our customers and organization, specializing in industrial wastewater and the development of unique engineered solutions. The Probst Group was officially formed in 2008, but team members have been providing true, customized solutions that are focused on the individual needs of every client for 30+ years. We are proud to offer unparalleled experience in industrial wastewater engineering and operations.


Expectations for the Process Engineer:

  • Develop and review design calculations, engineering reports, technical memos, and troubleshooting guides, process and control narratives, and process control lab procedures using configurable modules for industrial wastewater treatment systems
  • Conduct feasibility studies, process evaluations, and alternatives analyses for treatment solutions, including both tried-and-true methods and new process treatment technologies
  • Work closely with the Project Management and Project Engineering Teams to review process design, delivering project work on time and within budget
  • Provide process guidance for startup and troubleshooting of full-scale plants and pilot systems, including startup planning, participating in on-site commissioning of plants, and assisting in training of the end user's operators
  • Provide detailed review, analysis, and interpretation of wastewater operations data, troubleshooting process problems, and identifying the true root cause to correct process issues
  • Stay current with industry trends, regulations, and best practices, recommending the use of new technologies to the Project Development Team
  • Contribute to the overall education and understanding of the Probst team relating to wastewater process technologies
  • Prepare White Papers and present at trade shows, seminars, and upon request to customers or stakeholders to demonstrate Probst's subject matter expertise
  • Other duties as assigned

Requirements

  • ย 3+ years of previous work experience designing and developing wastewater treatment systemsย 
  • Willing to work out of the Hartland, WI office
  • Master's Degree from an accredited university in Environmental Engineering (or equivalent), PhD Preferred
  • Travel up to 30% of the time
  • Display confident, concise, persuasive written & oral communication
  • Ability to manage and support several projects concurrently, meeting internal and external customer deadlines
  • Ability to read and understand process flow diagrams (PFDs) and piping & instrumentation diagrams (P&IDs)


Preferred experiences for the Process Engineer:

  • Preferably proficient in designing/operating biological treatments like Anaerobic Digestion, Enhanced Biological Nutrient Removal (EBPR), Nitrification/Denitrification, Upflow Anaerobic Sludge Blanket (UASB), Membrane Bioreactors (MBRs), Moving Bed Bioreactors (MBBRs)
  • Familiarity with Whole Effluent Toxicity testing and mitigation strategies
  • 5+ years' experience in Industrial Wastewater Management
  • Experience in working with a diverse team or wastewater professionals
  • Familiar with biological modeling programs (e.g. BioWin)
  • Minitab or equivalent experience