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Full Time Failure Analysis Engineer Jobs (NOW HIRING)

Zipline

Failure Analysis Engineer

San Francisco, CA

As a Failure Analysis Engineer, you will investigate failures from fielded systems, development testing, life testing, and manufacturing. You will help reproduce failures, isolate electrical faults ...

Solidigm

Failure Analysis Engineer

Rancho Cordova, CA · On-site

$121K - $194K/yr

This Senior Failure Analysis Engineer will debug Solid State Drive (SSD) failures discovered during internal validation as well as field failures from our customers. They will need to work on variety ...

Solidigm

Failure Analysis Engineer

Rancho Cordova, CA · On-site

This Senior Failure Analysis Engineer will debug Solid State Drive (SSD) failures discovered during internal validation as well as field failures from our customers. They will need to work on variety ...

Power Integrations

Failure Analysis Engineer

San Jose, CA · On-site

$76K - $121K/yr

Description Silicon level Failure Analysis Engineer will perform device level failure analysis to support RMA and customer issues. Responsibilities: • Performing fault isolation and defect analysis ...

SolarEdge

Failure Analysis Engineer

Milpitas, CA · On-site

We are looking for a Failure Analysis Engineer who loves digging into tough hardware problems, building creative test setups, and turning complex failures into clear technical answers. This is not a ...

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Full Time Failure Analysis Engineer information

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$45.5K

$93.2K

$135.5K

How much do full time failure analysis engineer jobs pay per year?

As of Aug 15, 2026, the average yearly pay for full time failure analysis engineer in the United States is $93,179.00, according to ZipRecruiter salary data. Most workers in this role earn between $70,000.00 and $118,000.00 per year, depending on experience, location, and employer.

What does a full time failure analysis engineer do?

A Full Time Failure Analysis Engineer is responsible for investigating and determining the causes of product or component failures in various industries, such as electronics, aerospace, or manufacturing. They use specialized equipment and analytical techniques to examine defective parts, identify root causes, and recommend solutions to prevent future failures. Their work ensures product reliability, safety, and continuous improvement in design and manufacturing processes. This role often involves collaborating with design, quality, and manufacturing teams.

What are some common challenges faced by full time failure analysis engineers, and how are they typically addressed within a team environment?

Full Time Failure Analysis Engineers often encounter challenges such as identifying root causes of complex failures, managing tight deadlines, and staying current with evolving technologies. To address these, they frequently collaborate with cross-functional teams—including design, manufacturing, and quality assurance—to share insights and develop effective solutions. Team meetings, knowledge-sharing sessions, and access to advanced analytical tools help streamline problem-solving and foster a supportive environment for tackling intricate failure mechanisms.

How much does a full time failure analysis engineer make?

A full-time failure analysis engineer typically earns between $70,000 and $110,000 annually, depending on experience, location, and industry. Senior roles or those with specialized skills in failure analysis, materials, or testing tools may earn higher salaries.

What is the difference between Full Time Failure Analysis Engineer vs Failure Analysis Technician?

AspectFull Time Failure Analysis EngineerFailure Analysis Technician
QualificationsBachelor's degree in engineering or related field; often requires experience in failure analysisAssociate's degree or technical certification; less emphasis on extensive engineering background
Work EnvironmentDesignated labs, engineering teams, and R&D departmentsManufacturing floors, testing labs, and repair centers
ResponsibilitiesAnalyzing complex failure modes, developing solutions, and documenting findingsPerforming tests, collecting data, and assisting engineers in failure investigations

The main difference between a Full Time Failure Analysis Engineer and a Failure Analysis Technician lies in their qualifications, responsibilities, and work environment. Engineers typically handle complex analysis and design solutions, while technicians support testing and data collection. Both roles are essential in failure analysis but differ in scope and expertise.

What are the key skills and qualifications needed to thrive as a full time failure analysis engineer?

To thrive as a Full Time Failure Analysis Engineer, you need a solid background in materials science, electrical or mechanical engineering, and experience with failure analysis methodologies, typically supported by a relevant engineering degree. Familiarity with tools such as scanning electron microscopes (SEM), X-ray analysis, and various failure analysis software is essential, along with certifications like Six Sigma or reliability engineering being advantageous. Strong analytical thinking, attention to detail, and effective communication skills help you collaborate with cross-functional teams and clearly report findings. These skills are crucial for accurately diagnosing product failures, driving root cause identification, and ensuring product reliability and safety.
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Full Time Failure Analysis Engineer jobs near you
Infographic showing various Full Time Failure Analysis Engineer job openings in the United States as of August 2026, with employment types broken down into 1% Internship, 83% Full Time, 12% Part Time, and 4% Contract. Highlights an 82% Physical, 5% Hybrid, and 13% Remote job distribution, with an average salary of $93,179 per year, or $44.8 per hour.

Failure Analysis Engineer

Samsung SDI America Inc

Auburn Hills, MI • On-site

Full-time

Posted 24 days ago

Job description

JOB SUMMARY

This role conducts battery failure investigations to identify root causes using analytical testing and laboratory experiments. The position supports testing, operates lab equipment, and collaborates with cross-functional teams to drive corrective actions. Responsibilities also include technical reporting and maintaining a safe, well-managed lab environment.


ESSENTIAL ROLES AND RESPONSIBILITIES

Failure Analysis Investigations:

  • Lead investigations into battery failures, including cell ruptures, thermal runaway events, capacity fade, and other performance issues, using a combination of analytical techniques and testing methodologies.
  • Conduct thorough examinations of failed battery cells/modules/packs, including visual inspections, non-destructive testing (NDT), and materials analysis, to identify failure modes and mechanisms

Root Cause Identification:

  • Analyze data from failure investigations, including voltage/current profiles, temperature measurements, and environmental conditions, to determine the root causes of battery failures.
  • Develop hypotheses and perform root cause analyses to identify contributing factors such as manufacturing defects, design flaws, material degradation, or operational issues.

Testing and Validation:

  • Design and execute experiments and tests to validate hypotheses and simulate failure conditions, including accelerated aging tests, thermal cycling tests, and abuse testing (e.g., overcharge, over-discharge).
  • Collaborate with internal and external partners, including research institutions and testing laboratories, to conduct specialized tests and analyses as needed.

Laboratory Management:

  • Manage laboratory equipment effectively to maintain an environment conducive to accurate analysis and evaluation
  • Procure laboratory consumables required for battery analysis and manage the disposal of batteries upon completion of testing.

Failure Mode Documentation and Reporting:

  • Document findings from failure analyses, including detailed descriptions of failure modes, root causes, and contributing factors, in comprehensive technical reports.
  • Communicate results and recommendations to cross-functional teams, including engineering, quality assurance, and product development, to drive corrective actions and improvements.


REQUIREMENTS

MINIMUM EXPERIENCE REQUIREMENTS

- Understanding of problem-solving and detail-oriented analytical skills, with the ability to think critically and troubleshoot complex issues.

- Detail-oriented in documentation and reporting, ensuring the integrity and reliability of failure analysis results.

- Adaptability to rapidly evolving technologies and a commitment to continuous learning.

- Ability to work independently and collaboratively in a fast-paced, dynamic environment, managing multiple projects concurrently and prioritizing tasks effectively.

- Ability to perform routine physical activities, including lifting, carrying and moving materials.

PREFERRED EXPERIENCE REQUIREMENTS

- Experience in battery failure analysis, reliability engineering, or a related field, with a focus on lithium-ion batteries or similar energy storage systems.

- Expertise in battery technologies and associated systems.

- Methodological knowledge on how to conduct Root Cause Analysis (practical experience is a plus)

- Experience in operating a variety of analytical equipment, such as CT, SEM/EDX, and so on.

- Experience in multicultural working environment.

- Communication and presentation skills, with the ability to convey technical concepts and findings to both technical and non-technical audiences.

MINIMUM EDUCATION

Degree Level: Bachelors

Field: Chemistry, Chemical Engineering, Material Engineering, Electrical Engineering, or related field

PREFERRED EDUCATION

Degree Level: Bachelors

Field: Chemistry, Chemical Engineering, Material Engineering, Electrical Engineering, or related field

INTERNAL TRAINING REQUIREMENTS

  • Quality Policy
  • Health & Safety Orientation
  • Quality Objectives
  • New Hire or New Position Orientation
  • Environmental Policy Statement
  • Samsung Philosophy and Values


QUALITY ASSURANCE REQUIREMENTS

  • Comply with requirements of the Quality Operating System (QOS) in accordance with ISO 9001:2008
  • Identify concerns and initiate corrective actions (through verification) relating to product, process and quality systems
  • Initiate preventative and continuous improvement actions relating to product, process and quality systems

HEALTH & SAFETY REQUIREMENTS

  • Follow safe work procedures established by the Company; and follow the OH&S directions of the head of your department or supervisor
  • Use of appropriate personal protective equipment (PPE) and safety systems
  • PPE is required to control exposure to hazards in the workplace. Wear and maintain the PPE as directed, as indicated in a risk assessment, or as required in OH&S procedures
  • Use other safety and emergency equipment provided in the workplace as directed or as required in OH&S procedures
  • Assist with the preparation of risk assessments
  • Before commencing work or research, a risk assessment should be conducted to identify, assess and control the hazards associated with the work or research. This should be conducted in conjunction with other relevant staff, researchers and the supervisor
  • Report OH&S problems
  • Report workplace hazards to the supervisor as soon as possible after they occur
  • Report injury or illness arising from workplace activities using the incident/injury reporting system as soon as possible after the incident
  • Lead incident investigations and implement corrective actions
Samsung SDI logo

About Samsung SDI

Sourced by ZipRecruiter

Industry

Electrical equipment, appliance, and component manufacturing

Company size

1,001 - 5,000 Employees

Headquarters location

Auburn Hills, MI, US

Year founded

2015

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