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Failure Analysis Jobs (NOW HIRING)

TSMC

Failure Analysis Technician

Phoenix, AZ · On-site

Failure Analysis Technician A job at TSMC Arizona offers an opportunity to work at the most advanced semiconductor fab in the United States. TSMC Arizona's first fab will operate its leading-edge ...

Apple

Silicon Failure Analysis Engineer

Austin, TX

In this role, you will perform failure analysis, characterization and validation of various analog and mixed signal embedded circuits; and collaborate with multi-functional teams to launch the world ...

Apple

Silicon Failure Analysis Engineer

Austin, TX · On-site

In this role, you will perform failure analysis, characterization and validation of various analog and mixed signal embedded circuits; and collaborate with multi-functional teams to launch the world ...

TSMC

Failure Analysis Technician F21

Phoenix, AZ · On-site

Failure Analysis Technician At TSMC Arizona, brilliance can ignite a world of innovation and launch a promising future. The world's most brilliant innovators entrust us to transform their ideas into ...

Rivian

Failure Analysis Technician

Normal, IL · On-site

$34.17 - $42.71/hr

Role Summary In this role you'll join a diverse group of subject matter experts in the Failure Analysis and Materials Engineering team and bring your own expertise in the domain of electrical testing ...

TSMC

Failure Analysis Technician F21

Phoenix, AZ · On-site

Failure Analysis Technician At TSMC Arizona, brilliance can ignite a world of innovation and launch a promising future. The world's most brilliant innovators entrust us to transform their ideas into ...

Philips

Failure Analysis Technician

Bothell, WA · On-site

$24.51 - $38.46/hr

Job TitleFailure Analysis Technician Failure Analysis Technician The Failure Analysis Technician is responsible for performing analysis on returned devices related to complaint allegation of ...

Foxconn WI

Failure Analysis Engineer

Mount Pleasant, WI · On-site

$65K - $80K/yr

The Failure Analysis Engineer will monitor test failure trends in NPI, provide corrective actions to improve production test yields, and assist this Supporting Quality Department as needed.

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How much do failure analysis jobs pay per hour?

As of Jul 9, 2026, the average hourly pay for failure analysis in the United States is $27.94, according to ZipRecruiter salary data. Most workers in this role earn between $24.04 and $29.81 per hour, depending on experience, location, and employer.

What are some common challenges faced in a Failure Analysis role and how are they addressed?

Professionals in Failure Analysis often encounter challenges such as isolating the root cause of complex failures, working with incomplete data, and meeting tight deadlines for critical product investigations. These challenges are typically addressed through a systematic approach—using advanced analytical tools, collaborating closely with cross-functional teams like engineering and quality assurance, and maintaining clear documentation. Continuous learning and staying updated with the latest testing methodologies also help in effectively overcoming obstacles in this dynamic field.

What engineers make $500,000?

Senior failure analysis engineers in specialized industries such as aerospace, semiconductor, or oil and gas can earn $500,000 or more annually, especially with extensive experience, advanced certifications, and leadership roles. High compensation often involves working in high-demand fields, managing complex projects, and possessing expertise in failure mechanisms, materials, and testing tools.

What are the key skills and qualifications needed to thrive as a Failure Analysis Engineer, and why are they important?

To thrive as a Failure Analysis Engineer, you need a solid background in materials science, engineering, or physics, with strong analytical and problem-solving abilities. Familiarity with laboratory tools such as scanning electron microscopes (SEM), energy-dispersive X-ray spectroscopy (EDX), and relevant software for data analysis is typically required. Attention to detail, effective communication, and teamwork are crucial soft skills for documenting findings and collaborating with cross-functional teams. These competencies ensure accurate root-cause identification and effective solutions, which are vital for improving product reliability and reducing costly defects.

What engineers make $300,000 a year?

Senior failure analysis engineers in specialized industries such as aerospace, semiconductor, or oil and gas can earn $300,000 or more annually, especially with extensive experience, advanced certifications, and leadership roles. High-level engineers often work in environments requiring advanced technical skills, problem-solving, and sometimes management responsibilities.

What is failure analysis?

Failure analysis is the process of investigating why a component, system, or material has failed in service or during testing. The goal is to determine the root cause of the failure, which can involve examining physical evidence, collecting data, and performing laboratory tests such as microscopy or chemical analysis. This information helps organizations prevent future failures, improve product design, and ensure safety and reliability. Failure analysis is commonly used in industries such as aerospace, automotive, electronics, and manufacturing.

What engineers make $200,000 a year?

Senior failure analysis engineers, especially those with extensive experience, advanced certifications, and expertise in specialized industries like aerospace, semiconductor, or automotive, can earn $200,000 or more annually. High salaries often reflect leadership roles, advanced technical skills, and the ability to manage complex investigations using tools like failure analysis microscopes and testing equipment.

What does a failure analyst do?

A failure analyst examines products, materials, or components to determine the causes of failure or malfunction. They use techniques such as microscopy, testing, and data analysis to identify issues, often working in laboratory or manufacturing environments and requiring knowledge of materials science and engineering principles.

What is the difference between Failure Analysis vs Materials Engineer?

AspectFailure AnalysisMaterials Engineer
Primary FocusInvestigating and diagnosing product failures to determine root causesDesigning, developing, and testing materials for product performance
Work EnvironmentLaboratories, manufacturing plants, failure investigation sitesResearch labs, manufacturing facilities, R&D departments
CertificationsOften requires certifications like ASQ Certified Failure AnalystTypically requires materials science degrees, possibly professional engineering licenses

Failure Analysis specialists focus on diagnosing why products fail, often working in labs or manufacturing settings. Materials Engineers design and develop materials to improve product performance. While both roles require technical knowledge of materials, Failure Analysis emphasizes troubleshooting and root cause analysis, whereas Materials Engineering centers on material development and testing.

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Failure Analysis jobs near you
Infographic showing various Failure Analysis job openings in the United States as of July 2026, with employment types broken down into 87% Full Time, 11% Part Time, and 2% Contract. Highlights an 83% Physical, 3% Hybrid, and 14% Remote job distribution, with an average salary of $58,107 per year, or $27.9 per hour.
Failure Analysis Technician

Failure Analysis Technician

TSMC

Phoenix, AZ • On-site

Full-time

Medical, Dental, Vision, Retirement, PTO

Posted 15 days ago

TSMC rating

8.0

Company rating: 8.0 out of 10

Based on 21 frontline employees who took The Breakroom Quiz

46th of 141 rated electronics manufacturers

Job description

Failure Analysis Technician
A job at TSMC Arizona offers an opportunity to work at the most advanced semiconductor fab in the United States. TSMC Arizona's first fab will operate its leading-edge semiconductor process technology (N4 process), starting production in the first half of 2025. The second fab will utilize its leading edge N3 and N2 process technology and be operational in 2028. The recently announced third fab will manufacture chips using 2nm or even more advanced process technology, with production starting by the end of the decade. America's leading technology companies are ready to rely on TSMC Arizona for the next generations of chips that will power the digital future.
As a Failure Analysis Technician, you will demonstrate a strong sense of reliability and enthusiasm and will possess an attitude that embodies our core values - Integrity, Commitment, Innovation and Customer Trust.
TSMC Arizona's Quality & Reliability is responsible for incoming materials and final product quality, process and product qualification, and failure analysis.
Failure Analysis Technician
Provide crucial support to our Quality & Reliability team by performing precise failure analysis on leading-edge semiconductor devices. This role involves operating advanced analytical tools, preparing samples, handling chemicals safely, and meticulously documenting findings to ensure product quality and aid in process improvement. The Failure Analysis Technician plays a key role in diagnosing issues and contributing to the continuous advancement of semiconductor technology.
Responsibilities:
  • Operate Dual-Beam FIB to prepare TEM samples or conduct materials analysis (e.g., SIMS & XPS) and SEM imaging.
  • Operate TEM for imaging, analysis, and reporting.
  • Perform TEM sample preparation, including site marking, de-layering, applying protective coatings (spin coating and/or CVD tools), and other necessary pre-treatments.
  • Handle chemicals safely and in accordance with established PPE protocols.
  • Collect, organize, and report data to internal and external customers.
  • Assist engineers with the development of analytical methods.
  • Maintain laboratory housekeeping (6S) environment and protocols.
  • Support Fab manufacturing operations and participate in the team's on-call schedule.

Minimum Qualifications/Requirements:
  • Education:
    • Associate's degree (A.A.S.) from a Science/Engineering/Technology program, or related field.
  • Technical Skills:
    • Basic PC skills (MS Windows OS and MS Office).
  • Interpersonal Skills:
    • Ability to work independently and prioritize tasks to meet deadlines.
    • Must be a team player with a positive attitude and strong work ethic.
    • Ability to handle pressure in a fast-paced working environment.
  • Physical Requirements:
    • May be required to work in a cleanroom environment (Near-line FIB/TEM).

Preferred Qualifications/Requirements:
  • Technical Skills:
    • Experience in TEM sample preparation for semiconductor devices in advanced process nodes (<28nm).
    • TEM analysis experience/skill in HR-STEM imaging and EDS analysis.

Shift expectations:
  • (Technician) TSMC Arizona operates 24/7, 365 days a year. This position requires candidate to have ability and willingness to work any shift (day or night) in a compressed work week schedule once training is done. The compressed work week shift structure is Work 4 days on, 3 days off for one week and 3 days on, 4 days off the next week. Shift is 12 hour shifts from 6am to 6pm or 6pm to 6am.
  • Be able to work night and weekend shifts when assigned and work overtime if needed.

Application Consideration Consent: By applying to this position, I acknowledge and agree that my application and qualifications may be considered for other roles within the company. However, I reserve the right to withdraw my consent for future consideration of other roles within the company at any time.
Candidates must be willing and able to work on-site at our Phoenix Arizona facility.
As a valued member of the TSMC family, we place a significant focus on your health and well-being. When you are at your best-physically, mentally, and financially-our company thrives. TSMC offers a comprehensive and competitive benefits program that includes:
  • Medical, Dental, and Vision Plans: Choose the options that best fit your and your family's needs.
  • Income-Protection Programs: Financial assistance during injury or illness.
  • 401(k) Retirement Savings Plan: Secure your financial future with competitive employer contributions.
  • Paid Time-Off Programs and Holidays: Recharge and spend quality time with loved ones.

Work Location: 5088 W. Innovation Circle, Phoenix, AZ 85083
TSMC is an equal opportunity employer. We celebrate diversity and are committed to creating an inclusive environment for all employees. All qualified applicants will receive consideration for employment without regard to race, color, religion, age, sex, sexual orientation, gender identity, national origin, disability, veteran status, or any other protected characteristic. We encourage all qualified individuals to apply and welcome applications from diverse backgrounds and experiences. Candidates must be able to perform the essential functions of the job with or without reasonable accommodation. If you need an accommodation as part of the application process, please contact P_LOA@tsmc.com
TSMC Arizona maintains the right to change or assign other duties to this position
All offers of employment are contingent upon the successful completion of TSMC Arizona's pre-employment screening process. This process may include verifying the candidate's identity, confirming legal authorization to work in the offered position's location, educational background and a comprehensive background check, where permitted by local regulations.
#LI-Onsite
Date: Jun 21, 2026
Country/Region: US
City: Phoenix
Company: TSMC Arizona

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