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Failure Analysis Jobs in Raleigh, NC (NOW HIRING)

PEAK Technical Services Inc.

Quality Engineer

Durham, NC · On-site

$65K - $84K/yr

The ideal candidate has a strong background in hardware testing, failure analysis, and quality improvement within a manufacturing or refurbishment environment. This position is responsible for ...

Amphenol TCS

Reliability Engineer

Raleigh, NC · On-site

$99K - $125K/yr

Lead complex electrical-mechanical failure analysis for cable assemblies, including: * Intermittent opens and shorts * Signal degradation over life * Connector fretting, corrosion, or plating wear

Amphenol TCS

Reliability Engineer

Raleigh, NC · On-site

$99K - $125K/yr

Lead complex electrical-mechanical failure analysis for cable assemblies, including: * Intermittent opens and shorts * Signal degradation over life * Connector fretting, corrosion, or plating wear

Pae

Reliability Specialist

Durham, NC

$99K - $124K/yr

Perform equipment reliability analysis and recommends improvements based on Root Cause Failure Analysis (RCFA) findings * Establish critical equipment spares * Conduct RCFA on failed equipment ...

Amentum

Reliability Specialist

Durham, NC · On-site

$99K - $124K/yr

Perform equipment reliability analysis and recommends improvements based on Root Cause Failure Analysis (RCFA) findings * Establish critical equipment spares * Conduct RCFA on failed equipment ...

Amphenol TCS

Mechanical Engineer

Raleigh, NC · On-site

Support the product design effort by conducting tolerance analysis, finite element analysis (FEA), material evaluations, and failure analysis specifically for mechanical mechanisms involving bearings ...

Amphenol TCS

Mechanical Engineer

Raleigh, NC · On-site

Support the product design effort by conducting tolerance analysis, finite element analysis (FEA), material evaluations, and failure analysis specifically for mechanical mechanisms involving bearings ...

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Failure Analysis information

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How much do failure analysis jobs pay per hour?

As of Sep 13, 2026, the average hourly pay for failure analysis in Raleigh, NC is $27.16, according to ZipRecruiter salary data. Most workers in this role earn between $23.37 and $28.99 per hour, depending on experience, location, and employer.

What is failure analysis?

Failure analysis is the process of investigating why a component, system, or material has failed in service or during testing. The goal is to determine the root cause of the failure, which can involve examining physical evidence, collecting data, and performing laboratory tests such as microscopy or chemical analysis. This information helps organizations prevent future failures, improve product design, and ensure safety and reliability. Failure analysis is commonly used in industries such as aerospace, automotive, electronics, and manufacturing.

What skills and qualifications are needed for a failure analysis engineer?

To thrive as a Failure Analysis Engineer, you need a solid background in materials science, engineering, or physics, with strong analytical and problem-solving abilities. Familiarity with laboratory tools such as scanning electron microscopes (SEM), energy-dispersive X-ray spectroscopy (EDX), and relevant software for data analysis is typically required. Attention to detail, effective communication, and teamwork are crucial soft skills for documenting findings and collaborating with cross-functional teams. These competencies ensure accurate root-cause identification and effective solutions, which are vital for improving product reliability and reducing costly defects.

What are common challenges in a failure analysis role and how are they addressed?

Professionals in Failure Analysis often encounter challenges such as isolating the root cause of complex failures, working with incomplete data, and meeting tight deadlines for critical product investigations. These challenges are typically addressed through a systematic approach—using advanced analytical tools, collaborating closely with cross-functional teams like engineering and quality assurance, and maintaining clear documentation. Continuous learning and staying updated with the latest testing methodologies also help in effectively overcoming obstacles in this dynamic field.

What is the difference between Failure Analysis vs Materials Engineer?

AspectFailure AnalysisMaterials Engineer
Primary FocusInvestigating and diagnosing product failures to determine root causesDesigning, developing, and testing materials for product performance
Work EnvironmentLaboratories, manufacturing plants, failure investigation sitesResearch labs, manufacturing facilities, R&D departments
CertificationsOften requires certifications like ASQ Certified Failure AnalystTypically requires materials science degrees, possibly professional engineering licenses

Failure Analysis specialists focus on diagnosing why products fail, often working in labs or manufacturing settings. Materials Engineers design and develop materials to improve product performance. While both roles require technical knowledge of materials, Failure Analysis emphasizes troubleshooting and root cause analysis, whereas Materials Engineering centers on material development and testing.

How do you become a failure analysis engineer?

Failure analysis engineers typically hold a bachelor's degree in engineering, materials science, or a related field. They gain experience through internships or entry-level positions, develop skills in failure investigation, microscopy, and testing methods, and may pursue certifications such as Certified Failure Analyst (CFA) to advance their careers.

What cities near Raleigh, NC are hiring for Failure Analysis jobs?

Cities near Raleigh, NC with the most Failure Analysis job openings:

Failure Analysis jobs near you
Infographic showing various Failure Analysis job openings in Raleigh, NC as of September 2026, with employment types broken down into 50% Full Time, and 50% Contract. Highlights an 100% In-person job distribution, with an average salary of $56,485 per year, or $27.2 per hour.

Failure Analysis Engineer

Durham, NC • On-site

Foxconn Assembly LLC
See more jobs at Foxconn Assembly LLCexternal

Full-time

Posted 10 days ago

Job description

Overview
We are seeking a highly skilled and motivated Failure Analysis Engineer (FAE) to join our team. The successful candidate will work directly with clients to ensure deliverables fall within the applicable scope and budget. We are seeking a highly skilled and motivated Senior Engineering Team Member to support the resolution of hardware issues related to our ESSN Server Products portfolio. The role involves close collaboration with customers, as well as internal teams including Foxconn R&D, Product Engineering, and Quality Engineering. This position focuses on identifying elevated factory and field failure symptoms, conducting in-depth circuit failure analysis, and determining root causes, leading to corrective actions that improve product quality and customer satisfaction.
Duties and Responsibilities
  • Troubleshoots, debugs, and determines root cause at multiple system levels for customer devices.
  • Analyzes circuits and topologies to identify marginal failure root causes.
  • Drives recovery actions and repairs for failing devices.
  • Engineering Investigations: Lead engineering investigations of significant customer field and factory escalations related to hardware issues, ensuring timely resolution.
  • Customer Satisfaction & Quality Improvement: Enhance customer satisfaction and product quality by addressing hardware-related issues promptly and efficiently.
  • Cross-functional Collaboration: Work directly with design and manufacturing teams to investigate hardware issues down to the component level.
  • Internal Collaboration: Collaborate with multiple internal engineering disciplines (HW, SW, Diags, Quality, Product, Mechanical, Materials, Reliability) to resolve complex hardware issues.
  • Capture Programs Support: Facilitate the execution of special capture programs such as Early Field Capture, Selective Field Capture, ORT, L6, L10, L11 Factory Operations, and RMA.
  • Feedback & Process Improvement: Provide feedback to internal and external teams based on analytical findings to improve process and design methodologies.
  • RMA & Service Support: Assist in communicating best practices for WW RMA & Service Centers to improve product knowledge and streamline operations.
  • Operational Excellence: Promote "best practices" across WW Operational, RMA, and Service Sites, driving efficiencies and quality improvements.
  • Miscellaneous Duties: Perform additional duties as required, based on business needs

Skill/Knowledge Requirements:
  • Engineering Knowledge: Deep understanding of Industry Standard Servers & Storage architecture and peripherals.
  • RMA & Service Manufacturing Expertise: Familiarity with PCA, system, and RMA & service manufacturing environments.
  • Clear Communication: Strong verbal and written communication skills, with the ability to convey complex ideas effectively.
  • Analytical Problem-Solving: Ability to isolate and resolve hardware failures, including safely injecting failures during debugging to pinpoint root causes.
  • Linux Knowledge: Working knowledge of Linux commands and structures, including exposure to SEL and IPMI tools.
  • Debugging Tools & Algorithm Development: Proficient in developing and debugging algorithms, creating test tools to assist with failure isolation, and documenting findings for team sharing.
  • Strong understanding of semiconductor device physics, IC design, and fabrication processes.
  • Experience with EDA (Electronic Design Automation) tools and layout editing software.
  • Strong problem-solving skills with the ability to diagnose and resolve complex circuit issues.

Education and Experience:
  • Bachelor's degree or higher in Electrical Engineering, Microelectronics, Physics, or a related field (or equivalent experience).
  • Minimum of seven (7) years of experience in FA, at best with hands-on experience in technique enablement and development of supporting HW for Fault-Isolation and/or vacuum-based microscopic systems (e.g., SEM, DMM).
  • Technical Skills: Proven ability to debug complex hardware issues using logic analyzers, oscilloscopes, and other test equipment.
  • Server Technology Knowledge: Familiarity with key server technologies such as x86 & ARM multi-core processors, DDR4/5, NAND memory, PCI-e protocols, SAS, SCSI, SATA, FibreChannel, Ethernet, WiFi, Bluetooth, NVMe, and SSD technologies.
  • Self-Motivation: Must be a self-driven team player, able to perform in a fast-paced, customer-focused environment with minimal supervision.
  • Development Lifecycle: Familiarity with the full hardware/software development lifecycle, and hardware/firmware/software development and testing methodologies.
  • Collaboration: Proven experience working with internal and external partners.
  • Knowledge of failure analysis techniques and methodologies.

Additional Requirements Experience:
  • Physical Requirements: Ability to perform various physical tasks such as walking, standing, bending, and lifting to 20 lbs. Must also be able to perceive depth, operate motor vehicles, and use equipment related to the job.
  • Work Conditions: The role may require working in environments with machines, electrical energy, and other potentially hazardous conditions. Candidates should be flexible regarding irregular hours and travel by various means of transportation (car, van, bus, and airplane).
  • Tools & Equipment: Must be comfortable working with computers, related equipment, typewriters, calculators, copiers, fax machines, telephones, and automobiles as part of daily responsibilities

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