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Failure Analysis Jobs in Raleigh, NC (NOW HIRING)

ERMCO

Electrical Test Engineer

Raleigh, NC

Perform and oversee failure analysis on design and production related issues, identifying root causes, and implementing corrective actions to improve product quality and reliability. * Collaborate ...

GridBridge

Electrical Test Engineer

Raleigh, NC · On-site

Perform and oversee failure analysis on design and production related issues, identifying root causes, and implementing corrective actions to improve product quality and reliability. * Collaborate ...

Amphenol TCS

Twin-Ax Cable Product Engineer

Raleigh, NC · On-site

Lead tolerance analysis, FEA, material evaluations, and failure analysis for cable and connector components. * Identify and integrate new materials, manufacturing methods, and enabling technologies ...

Cellectis

Senior Manager, Facilities

Raleigh, NC

Develops capacity for analysis, testing and measurement that produces effective risk-based failure mitigation plans, including root cause failure analysis (RCFA). * Utilizes leadership and expertise ...

Cellectis

Senior Manager, Facilities

Raleigh, NC · On-site

Develops capacity for analysis, testing and measurement that produces effective risk-based failure mitigation plans, including root cause failure analysis (RCFA). * Utilizes leadership and expertise ...

Cree

Senior Back End Product Engineer

Durham, NC · On-site

Knowledge of power device reliability testing and failure analysis. * Familiarity with JMP, Tableau, or similar software package. * Ability to work on several projects simultaneously and demonstrated ...

gpec

Component Specialist II - 2nd Shift

Raleigh, NC · On-site

This may include failure analysis as required. * Perform dynamometer and bench tests using CAT specs. * Complete all required paperwork or electronic data entry in an accurate and timely manner. This ...

Acuren Inspection, Inc.

Entry Level NDT Assistant

Raleigh, NC · On-site

$39K - $50K/yr

Committed to delivering a Higher Level of Reliability , Acuren provides an unrivaled spectrum of capabilities including inspection, traditional and advanced NDE/NDT, failure analysis, rope access ...

gpec

Component Specialist II - 2nd Shift

Raleigh, NC

This may include failure analysis as required. * Perform dynamometer and bench tests using CAT specs. * Complete all required paperwork or electronic data entry in an accurate and timely manner. This ...

gpec

Component Specialist II - 2nd Shift

Raleigh, NC

This may include failure analysis as required. * Perform dynamometer and bench tests using CAT specs. * Complete all required paperwork or electronic data entry in an accurate and timely manner. This ...

Acuren Inspection, Inc.

Entry Level NDT Assistant

Raleigh, NC · On-site

$39K - $50K/yr

Committed to delivering a Higher Level of Reliability , Acuren provides an unrivaled spectrum of capabilities including inspection, traditional and advanced NDE/NDT, failure analysis, rope access ...

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Failure Analysis information

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How much do failure analysis jobs pay per hour?

As of Jul 1, 2026, the average hourly pay for failure analysis in Raleigh, NC is $27.16, according to ZipRecruiter salary data. Most workers in this role earn between $23.37 and $28.99 per hour, depending on experience, location, and employer.

What are some common challenges faced in a Failure Analysis role and how are they addressed?

Professionals in Failure Analysis often encounter challenges such as isolating the root cause of complex failures, working with incomplete data, and meeting tight deadlines for critical product investigations. These challenges are typically addressed through a systematic approach—using advanced analytical tools, collaborating closely with cross-functional teams like engineering and quality assurance, and maintaining clear documentation. Continuous learning and staying updated with the latest testing methodologies also help in effectively overcoming obstacles in this dynamic field.

What engineers make $500,000?

Senior failure analysis engineers in specialized industries such as aerospace, semiconductor, or oil and gas can earn $500,000 or more annually, especially with extensive experience, advanced certifications, and leadership roles. High compensation often involves working in high-demand fields, managing complex projects, and possessing expertise in failure mechanisms, materials, and testing tools.

What are the key skills and qualifications needed to thrive as a Failure Analysis Engineer, and why are they important?

To thrive as a Failure Analysis Engineer, you need a solid background in materials science, engineering, or physics, with strong analytical and problem-solving abilities. Familiarity with laboratory tools such as scanning electron microscopes (SEM), energy-dispersive X-ray spectroscopy (EDX), and relevant software for data analysis is typically required. Attention to detail, effective communication, and teamwork are crucial soft skills for documenting findings and collaborating with cross-functional teams. These competencies ensure accurate root-cause identification and effective solutions, which are vital for improving product reliability and reducing costly defects.

What engineers make $300,000 a year?

Senior failure analysis engineers in specialized industries such as aerospace, semiconductor, or oil and gas can earn $300,000 or more annually, especially with extensive experience, advanced certifications, and leadership roles. High-level engineers often work in environments requiring advanced technical skills, problem-solving, and sometimes management responsibilities.

What is failure analysis?

Failure analysis is the process of investigating why a component, system, or material has failed in service or during testing. The goal is to determine the root cause of the failure, which can involve examining physical evidence, collecting data, and performing laboratory tests such as microscopy or chemical analysis. This information helps organizations prevent future failures, improve product design, and ensure safety and reliability. Failure analysis is commonly used in industries such as aerospace, automotive, electronics, and manufacturing.

What engineers make $200,000 a year?

Senior failure analysis engineers, especially those with extensive experience, advanced certifications, and expertise in specialized industries like aerospace, semiconductor, or automotive, can earn $200,000 or more annually. High salaries often reflect leadership roles, advanced technical skills, and the ability to manage complex investigations using tools like failure analysis microscopes and testing equipment.

What does a failure analyst do?

A failure analyst examines products, materials, or components to determine the causes of failure or malfunction. They use techniques such as microscopy, testing, and data analysis to identify issues, often working in laboratory or manufacturing environments and requiring knowledge of materials science and engineering principles.

What is the difference between Failure Analysis vs Materials Engineer?

AspectFailure AnalysisMaterials Engineer
Primary FocusInvestigating and diagnosing product failures to determine root causesDesigning, developing, and testing materials for product performance
Work EnvironmentLaboratories, manufacturing plants, failure investigation sitesResearch labs, manufacturing facilities, R&D departments
CertificationsOften requires certifications like ASQ Certified Failure AnalystTypically requires materials science degrees, possibly professional engineering licenses

Failure Analysis specialists focus on diagnosing why products fail, often working in labs or manufacturing settings. Materials Engineers design and develop materials to improve product performance. While both roles require technical knowledge of materials, Failure Analysis emphasizes troubleshooting and root cause analysis, whereas Materials Engineering centers on material development and testing.

What are popular job titles related to Failure Analysis jobs in Raleigh, NC? For Failure Analysis jobs in Raleigh, NC, the most frequently searched job titles are:
What job categories do people searching Failure Analysis jobs in Raleigh, NC look for? The top searched job categories for Failure Analysis jobs in Raleigh, NC are:
What cities near Raleigh, NC are hiring for Failure Analysis jobs? Cities near Raleigh, NC with the most Failure Analysis job openings:
Failure Analysis jobs near you
Electrical Test Engineer

Electrical Test Engineer

ERMCO

Raleigh, NC

Full-time

Posted 19 days ago

Job description

About ERMCO

Electric Research and Manufacturing Cooperative, Inc. (ERMCO) is the leading manufacturer of distribution transformers and engineered electrical solutions, serving electric utilities, Original Equipment Manufacturers (OEMs), and industrial customers across North America. Headquartered in Dyersburg, Tenn., ERMCO delivers reliable, high-quality products that power homes, businesses, and communities across North America.

With commitments to safety, operational excellence, and continuous improvement, ERMCO is at the forefront of supporting grid modernization and energy transition. Our vertically integrated operations, customer-focused culture, and investment in people and technology make ERMCO the Most Valued Partner for delivering resilient, sustainable power infrastructure for the future.

 

About GridBridge

GridBridge is transforming power delivery for critical applications by combining advanced hardware with embedded software that enables distributed energy resources, enhances grid reliability, and improves efficiency. Founded in 2012, GridBridge has secured contracts with major customers and federal agencies including the NSF, DOE, and NASA. Now a wholly owned subsidiary of ERMCO, we operate with the agility of a startup and the backing of an industry leader.

Job Summary
The Electrical Test Engineer is a high level role responsible for the design, development and optimization of transformer testing equipment for distribution transformers (1 phase and 3 phase pole and pad mount transformers, dry type transformers). As an experienced engineer, this role involves providing technical ownership on complex projects, mentoring less experienced engineers and technicians and solving advanced engineering challenges. This role includes collaboration with cross-functional teams, driving innovation, and ensuring that all designs meet the highest standards of performance, efficiency, and regulatory compliance.

This role will be onsite in Raleigh, NC. Relocation Assistance is available.


  • Design and develop electrical test systems and components for distribution transformers, reactors and special transformers, ensuring compliance with industry standards (e.g. IEEE, IEC, CSA, NEMA).
  • Conduct detailed engineering analysis to optimize cost, performance and efficiency.
  • Perform and oversee failure analysis on design and production related issues, identifying root causes, and implementing corrective actions to improve product quality and reliability.
  • Collaborate with cross-functional teams, including manufacturing, quality assurance, and supply chain, to ensure seamless integration of designs into production.
  • Mentor and guide junior engineers and technicians by offering technical expertise, support, and development opportunities.
  • Collaborate with cross-functional teams, including manufacturing, quality assurance, and supply chain, to ensure successful integration of designs into production.
  • Prepare and maintain detailed engineering documentation, including design specifications, test plans, and technical reports.
  • Stay current with industry trends and emerging technologies to drive innovation and ensure competitive product designs.
  • Contribute to continuous improvement initiatives, promoting innovation and efficiency in design processes and methodologies.
  • Maintain a safe work environment for development, troubleshooting and acceptance testing of test equipment including medium voltage level (up to 100 kV).

  • Bachelor’s degree in Electrical Engineering. Master’s degree is a plus.
  • 5-6 years of experience in electrical engineering, with a focus on transformer and related products testing and/or design.
  • Proven ability to perform design projects from concept to production.
  • Extensive experience with electrical testing of transformers and testing equipment.
  • Extensive experience and knowledge with industry standards (e.g. IEEE, IEC, CSA, NEMA) and regulatory requirements for transformers or components.
  • Strong analytical and problem-solving skills, with keen attention to detail.
  • Excellent problem-solving abilities, capable of addressing complex technical challenges independently.
  • Effective communication and interpersonal skills, with the ability to collaborate with cross-functional teams and manage stakeholders.
  • Highly organized, with the ability to manage multiple complex projects and priorities.
  • Experience conducting failure analysis and implementing corrective actions for design and production related issues.

Let’s Build the Future Together 

At ERMCO, your ideas matter, your growth is supported, and your impact is real. Whether you’re building on early career experience or launching your professional journey, you’ll have the opportunity to learn, contribute, and grow in a manufacturing environment that values innovation and collaboration. 

Join ERMCO and TRANSFORM your career!


US-NC-Raleigh

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