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Failure Analysis Jobs in Raleigh, NC (NOW HIRING)

Perform and oversee failure analysis on design and production related issues, identifying root causes, and implementing corrective actions to improve product quality and reliability. * Collaborate ...

Perform and oversee failure analysis on design and production related issues, identifying root causes, and implementing corrective actions to improve product quality and reliability. * Collaborate ...

Perform and oversee failure analysis on design and production related issues, identifying root causes, and implementing corrective actions to improve product quality and reliability. * Collaborate ...

This position includes hands-on hardware testing, failure analysis, repair support, and detailed reporting of findings. The ideal candidate is detail-oriented, highly organized, and comfortable ...

This position includes hands-on hardware testing, failure analysis, repair support, and detailed reporting of findings. The ideal candidate is detail-oriented, highly organized, and comfortable ...

This position includes hands-on hardware testing, failure analysis, repair support, and detailed reporting of findings. The ideal candidate is detail-oriented, highly organized, and comfortable ...

Maintain product quality and reliability to ensure mechanical integrity and perform failure analysis on defects from customer applications and certain manufacturing processes. * Integrate new ...

Maintain product quality and reliability to ensure mechanical integrity and perform failure analysis on defects from customer applications and certain manufacturing processes. * Integrate new ...

Perform materials characterization and failure analysis using SEM/EDS, XRD, optical microscopy, coating-thickness and adhesion testing, and accelerated corrosion testing (e.g., ASTM B117 salt spray ...

Your role will also be to drive component failure analysis, containments, and root cause corrective actions and to work with development/manufacturing engineering and management representatives to ...

Troubleshoot, debug, and perform failure analysis on electro-mechanical systems. * Use mechanical tools and machine shop equipment to build prototype parts. * Maintain test equipment, inventory ...

Showing results 21-40

Failure Analysis information

See Raleigh, NC salary details

$14

$27

$40

How much do failure analysis jobs pay per hour?

As of Sep 13, 2026, the average hourly pay for failure analysis in Raleigh, NC is $27.16, according to ZipRecruiter salary data. Most workers in this role earn between $23.37 and $28.99 per hour, depending on experience, location, and employer.

What is failure analysis?

Failure analysis is the process of investigating why a component, system, or material has failed in service or during testing. The goal is to determine the root cause of the failure, which can involve examining physical evidence, collecting data, and performing laboratory tests such as microscopy or chemical analysis. This information helps organizations prevent future failures, improve product design, and ensure safety and reliability. Failure analysis is commonly used in industries such as aerospace, automotive, electronics, and manufacturing.

What skills and qualifications are needed for a failure analysis engineer?

To thrive as a Failure Analysis Engineer, you need a solid background in materials science, engineering, or physics, with strong analytical and problem-solving abilities. Familiarity with laboratory tools such as scanning electron microscopes (SEM), energy-dispersive X-ray spectroscopy (EDX), and relevant software for data analysis is typically required. Attention to detail, effective communication, and teamwork are crucial soft skills for documenting findings and collaborating with cross-functional teams. These competencies ensure accurate root-cause identification and effective solutions, which are vital for improving product reliability and reducing costly defects.

What are common challenges in a failure analysis role and how are they addressed?

Professionals in Failure Analysis often encounter challenges such as isolating the root cause of complex failures, working with incomplete data, and meeting tight deadlines for critical product investigations. These challenges are typically addressed through a systematic approach—using advanced analytical tools, collaborating closely with cross-functional teams like engineering and quality assurance, and maintaining clear documentation. Continuous learning and staying updated with the latest testing methodologies also help in effectively overcoming obstacles in this dynamic field.

What is the difference between Failure Analysis vs Materials Engineer?

AspectFailure AnalysisMaterials Engineer
Primary FocusInvestigating and diagnosing product failures to determine root causesDesigning, developing, and testing materials for product performance
Work EnvironmentLaboratories, manufacturing plants, failure investigation sitesResearch labs, manufacturing facilities, R&D departments
CertificationsOften requires certifications like ASQ Certified Failure AnalystTypically requires materials science degrees, possibly professional engineering licenses

Failure Analysis specialists focus on diagnosing why products fail, often working in labs or manufacturing settings. Materials Engineers design and develop materials to improve product performance. While both roles require technical knowledge of materials, Failure Analysis emphasizes troubleshooting and root cause analysis, whereas Materials Engineering centers on material development and testing.

How do you become a failure analysis engineer?

Failure analysis engineers typically hold a bachelor's degree in engineering, materials science, or a related field. They gain experience through internships or entry-level positions, develop skills in failure investigation, microscopy, and testing methods, and may pursue certifications such as Certified Failure Analyst (CFA) to advance their careers.

What cities near Raleigh, NC are hiring for Failure Analysis jobs?

Cities near Raleigh, NC with the most Failure Analysis job openings:

Infographic showing various Failure Analysis job openings in Raleigh, NC as of September 2026, with employment types broken down into 50% Full Time, and 50% Contract. Highlights an 100% In-person job distribution, with an average salary of $56,485 per year, or $27.2 per hour.

Electrical Test Engineer

Raleigh, NC • On-site

Full-time

Re-posted 2 days ago


Job description

About ERMCO

Electric Research and Manufacturing Cooperative, Inc. (ERMCO) is the leading manufacturer of distribution transformers and engineered electrical solutions, serving electric utilities, Original Equipment Manufacturers (OEMs), and industrial customers across North America. Headquartered in Dyersburg, Tenn., ERMCO delivers reliable, high-quality products that power homes, businesses, and communities across North America.

With commitments to safety, operational excellence, and continuous improvement, ERMCO is at the forefront of supporting grid modernization and energy transition. Our vertically integrated operations, customer-focused culture, and investment in people and technology make ERMCO the Most Valued Partner for delivering resilient, sustainable power infrastructure for the future.

 

About GridBridge

GridBridge is transforming power delivery for critical applications by combining advanced hardware with embedded software that enables distributed energy resources, enhances grid reliability, and improves efficiency. Founded in 2012, GridBridge has secured contracts with major customers and federal agencies including the NSF, DOE, and NASA. Now a wholly owned subsidiary of ERMCO, we operate with the agility of a startup and the backing of an industry leader.

Job Summary
The Electrical Test Engineer is a high level role responsible for the design, development and optimization of transformer testing equipment for distribution transformers (1 phase and 3 phase pole and pad mount transformers, dry type transformers). As an experienced engineer, this role involves providing technical ownership on complex projects, mentoring less experienced engineers and technicians and solving advanced engineering challenges. This role includes collaboration with cross-functional teams, driving innovation, and ensuring that all designs meet the highest standards of performance, efficiency, and regulatory compliance.

This role will be onsite in Raleigh, NC. Relocation Assistance is available.


  • Design and develop electrical test systems and components for distribution transformers, reactors and special transformers, ensuring compliance with industry standards (e.g. IEEE, IEC, CSA, NEMA).
  • Conduct detailed engineering analysis to optimize cost, performance and efficiency.
  • Perform and oversee failure analysis on design and production related issues, identifying root causes, and implementing corrective actions to improve product quality and reliability.
  • Collaborate with cross-functional teams, including manufacturing, quality assurance, and supply chain, to ensure seamless integration of designs into production.
  • Mentor and guide junior engineers and technicians by offering technical expertise, support, and development opportunities.
  • Collaborate with cross-functional teams, including manufacturing, quality assurance, and supply chain, to ensure successful integration of designs into production.
  • Prepare and maintain detailed engineering documentation, including design specifications, test plans, and technical reports.
  • Stay current with industry trends and emerging technologies to drive innovation and ensure competitive product designs.
  • Contribute to continuous improvement initiatives, promoting innovation and efficiency in design processes and methodologies.
  • Maintain a safe work environment for development, troubleshooting and acceptance testing of test equipment including medium voltage level (up to 100 kV).

  • Bachelor’s degree in Electrical Engineering. Master’s degree is a plus.
  • 5-6 years of experience in electrical engineering, with a focus on transformer and related products testing and/or design.
  • Proven ability to perform design projects from concept to production.
  • Extensive experience with electrical testing of transformers and testing equipment.
  • Extensive experience and knowledge with industry standards (e.g. IEEE, IEC, CSA, NEMA) and regulatory requirements for transformers or components.
  • Strong analytical and problem-solving skills, with keen attention to detail.
  • Excellent problem-solving abilities, capable of addressing complex technical challenges independently.
  • Effective communication and interpersonal skills, with the ability to collaborate with cross-functional teams and manage stakeholders.
  • Highly organized, with the ability to manage multiple complex projects and priorities.
  • Experience conducting failure analysis and implementing corrective actions for design and production related issues.

Let’s Build the Future Together 

At ERMCO, your ideas matter, your growth is supported, and your impact is real. Whether you’re building on early career experience or launching your professional journey, you’ll have the opportunity to learn, contribute, and grow in a manufacturing environment that values innovation and collaboration. 

Join ERMCO and TRANSFORM your career!


US-NC-Raleigh