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Failure Analysis Jobs in Texas (NOW HIRING)

Perform failure analysis such as cross-section, Scanning Acoustic Microscopy (SAM), etc. RESPONSIBILITIES * Perform reliability tests and data analysis to determine life distribution, failure rate ...

The Failure Analysis Technician provides support for SkyWater sites by performing routine failure analysis and supporting QA/QC evaluations. This role delivers timely, accurate failure analysis ...

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Failure Analysis information

See Texas salary details

$14

$26

$38

How much do failure analysis jobs pay per hour?

As of Jul 26, 2026, the average hourly pay for failure analysis in Texas is $26.03, according to ZipRecruiter salary data. Most workers in this role earn between $22.40 and $27.79 per hour, depending on experience, location, and employer.

What are some common challenges faced in a Failure Analysis role and how are they addressed?

Professionals in Failure Analysis often encounter challenges such as isolating the root cause of complex failures, working with incomplete data, and meeting tight deadlines for critical product investigations. These challenges are typically addressed through a systematic approach—using advanced analytical tools, collaborating closely with cross-functional teams like engineering and quality assurance, and maintaining clear documentation. Continuous learning and staying updated with the latest testing methodologies also help in effectively overcoming obstacles in this dynamic field.

What engineers make $500,000?

Senior failure analysis engineers in specialized industries such as aerospace, semiconductor, or oil and gas can earn $500,000 or more annually, especially with extensive experience, advanced certifications, and leadership roles. High compensation often involves working in high-demand fields, managing complex projects, and possessing expertise in failure mechanisms, materials, and testing tools.

What are the key skills and qualifications needed to thrive as a Failure Analysis Engineer, and why are they important?

To thrive as a Failure Analysis Engineer, you need a solid background in materials science, engineering, or physics, with strong analytical and problem-solving abilities. Familiarity with laboratory tools such as scanning electron microscopes (SEM), energy-dispersive X-ray spectroscopy (EDX), and relevant software for data analysis is typically required. Attention to detail, effective communication, and teamwork are crucial soft skills for documenting findings and collaborating with cross-functional teams. These competencies ensure accurate root-cause identification and effective solutions, which are vital for improving product reliability and reducing costly defects.

What engineers make $300,000 a year?

Senior failure analysis engineers in specialized industries such as aerospace, semiconductor, or oil and gas can earn $300,000 or more annually, especially with extensive experience, advanced certifications, and leadership roles. High-level engineers often work in environments requiring advanced technical skills, problem-solving, and sometimes management responsibilities.

What is failure analysis?

Failure analysis is the process of investigating why a component, system, or material has failed in service or during testing. The goal is to determine the root cause of the failure, which can involve examining physical evidence, collecting data, and performing laboratory tests such as microscopy or chemical analysis. This information helps organizations prevent future failures, improve product design, and ensure safety and reliability. Failure analysis is commonly used in industries such as aerospace, automotive, electronics, and manufacturing.

What engineers make $200,000 a year?

Senior failure analysis engineers, especially those with extensive experience, advanced certifications, and expertise in specialized industries like aerospace, semiconductor, or automotive, can earn $200,000 or more annually. High salaries often reflect leadership roles, advanced technical skills, and the ability to manage complex investigations using tools like failure analysis microscopes and testing equipment.

What does a failure analyst do?

A failure analyst examines products, materials, or components to determine the causes of failure or malfunction. They use techniques such as microscopy, testing, and data analysis to identify issues, often working in laboratory or manufacturing environments and requiring knowledge of materials science and engineering principles.

What is the difference between Failure Analysis vs Materials Engineer?

AspectFailure AnalysisMaterials Engineer
Primary FocusInvestigating and diagnosing product failures to determine root causesDesigning, developing, and testing materials for product performance
Work EnvironmentLaboratories, manufacturing plants, failure investigation sitesResearch labs, manufacturing facilities, R&D departments
CertificationsOften requires certifications like ASQ Certified Failure AnalystTypically requires materials science degrees, possibly professional engineering licenses

Failure Analysis specialists focus on diagnosing why products fail, often working in labs or manufacturing settings. Materials Engineers design and develop materials to improve product performance. While both roles require technical knowledge of materials, Failure Analysis emphasizes troubleshooting and root cause analysis, whereas Materials Engineering centers on material development and testing.

What are the most commonly searched types of Failure Analysis jobs in Texas? The most popular types of Failure Analysis jobs in Texas are:
What cities in Texas are hiring for Failure Analysis jobs? Cities in Texas with the most Failure Analysis job openings:
Infographic showing various Failure Analysis job openings in Texas as of July 2026, with employment types broken down into 85% Full Time, 13% Part Time, and 2% Contract. Highlights an 80% Physical, 5% Hybrid, and 15% Remote job distribution, with an average salary of $54,136 per year, or $26 per hour.
Failure Analysis Engineer

Failure Analysis Engineer

Foxconn

Houston, TX • On-site

Full-time

Medical, Dental, Vision, Life, Retirement, PTO

Posted 19 days ago


Foxconn rating

6.8

Company rating: 6.8 out of 10

Based on 32 frontline employees who took The Breakroom Quiz

122nd of 155 rated electronics manufacturers


Job description

JOB FUNCTION    
Responsible for investigating and determining the root causes of failures in electronic components and assemblies during manufacturing and after production. Perform failure analysis such as cross-section, Scanning Acoustic Microscopy (SAM), etc.

RESPONSIBILITIES

  • Perform reliability tests and data analysis to determine life distribution, failure rate, MTTF, etc.

  • Perform failure analysis such as cross-sectioning, C-SAM, X-ray to identify root failure causes.

  • Prepare failure analysis report to address failure root causes.

  • Execute production defective PCBA boards repair.

  • NPI build defective boards debugging, analysis and repair.

  • Work with product engineering team to figure out production issue (Including SMT and PCBA assembly).

  • Come out failure analysis report, repairing document.

  • Perform other duties as assigned by supervisor.

QUALIFICATIONS

EDUCATION:          Bachelor's or Master's degree in Electrical Engineering, Mechanical Engineering, or a related field is typically required.
EXPERIENCE:        New graduate of Bachelor's or Master's degree in Electrical Engineering,  Mechanical Engineering, or a related field or                                    four years of experience on failure analysis.
SKILLS:                 Failure analysis knowledge, cross-sectioning skill, C-SAM skill and knowledge, strong communication and                                                         documentation skill.


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