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Failure Analysis Jobs (NOW HIRING)

Failure Analysis Engineer Location: Nashua, NH Responsibilities * Perform root cause analysis of failed connectors * Create a failure analysis process and database to capture historical data and ...

Samtec, Inc Samtec is seeking a Failure Analysis Engineer to join the Engineering Support Group (ESG) team based in Colorado Springs, CO. If your favorite part of engineering is rolling up your ...

Description Position at Samtec, Inc Samtec is seeking a Failure Analysis Engineer to join the Engineering Support Group (ESG) team based in Colorado Springs, CO. If your favorite part of engineering ...

Failure Analysis Engineer Location: Etters, PA Amphenol High Speed Products Group is the market leader for high speed, high bandwidth electrical connectors for the Telecom/Datacom market (Mobile ...

Failure Analysis Engineer Location: Nashua, NH Amphenol High Speed Products Group is the market leader for high speed, high bandwidth electrical connectors for the Telecom/Datacom market (Mobile ...

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How much do failure analysis jobs pay per hour?

As of Sep 13, 2026, the average hourly pay for failure analysis in the United States is $27.94, according to ZipRecruiter salary data. Most workers in this role earn between $24.04 and $29.81 per hour, depending on experience, location, and employer.

What is failure analysis?

Failure analysis is the process of investigating why a component, system, or material has failed in service or during testing. The goal is to determine the root cause of the failure, which can involve examining physical evidence, collecting data, and performing laboratory tests such as microscopy or chemical analysis. This information helps organizations prevent future failures, improve product design, and ensure safety and reliability. Failure analysis is commonly used in industries such as aerospace, automotive, electronics, and manufacturing.

What skills and qualifications are needed for a failure analysis engineer?

To thrive as a Failure Analysis Engineer, you need a solid background in materials science, engineering, or physics, with strong analytical and problem-solving abilities. Familiarity with laboratory tools such as scanning electron microscopes (SEM), energy-dispersive X-ray spectroscopy (EDX), and relevant software for data analysis is typically required. Attention to detail, effective communication, and teamwork are crucial soft skills for documenting findings and collaborating with cross-functional teams. These competencies ensure accurate root-cause identification and effective solutions, which are vital for improving product reliability and reducing costly defects.

What are common challenges in a failure analysis role and how are they addressed?

Professionals in Failure Analysis often encounter challenges such as isolating the root cause of complex failures, working with incomplete data, and meeting tight deadlines for critical product investigations. These challenges are typically addressed through a systematic approach—using advanced analytical tools, collaborating closely with cross-functional teams like engineering and quality assurance, and maintaining clear documentation. Continuous learning and staying updated with the latest testing methodologies also help in effectively overcoming obstacles in this dynamic field.

What is the difference between Failure Analysis vs Materials Engineer?

AspectFailure AnalysisMaterials Engineer
Primary FocusInvestigating and diagnosing product failures to determine root causesDesigning, developing, and testing materials for product performance
Work EnvironmentLaboratories, manufacturing plants, failure investigation sitesResearch labs, manufacturing facilities, R&D departments
CertificationsOften requires certifications like ASQ Certified Failure AnalystTypically requires materials science degrees, possibly professional engineering licenses

Failure Analysis specialists focus on diagnosing why products fail, often working in labs or manufacturing settings. Materials Engineers design and develop materials to improve product performance. While both roles require technical knowledge of materials, Failure Analysis emphasizes troubleshooting and root cause analysis, whereas Materials Engineering centers on material development and testing.

How do you become a failure analysis engineer?

Failure analysis engineers typically hold a bachelor's degree in engineering, materials science, or a related field. They gain experience through internships or entry-level positions, develop skills in failure investigation, microscopy, and testing methods, and may pursue certifications such as Certified Failure Analyst (CFA) to advance their careers.
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What are the most commonly searched types of Failure Analysis jobs?

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What states have the most Failure Analysis jobs?

States with the most job openings for Failure Analysis jobs include:

Infographic showing various Failure Analysis job openings in the United States as of August 2026, with employment types broken down into 85% Full Time, 13% Part Time, and 2% Contract. Highlights an 82% Physical, 4% Hybrid, and 14% Remote job distribution, with an average salary of $58,107 per year, or $27.9 per hour.

Failure Analysis Engineer

Manchester, NH • On-site

Allegro MicroSystems, LLC
Semiconductor and Electronic Component Manufacturing • 1 - 5K employees

Other

Posted 10 days ago


Job description

The Allegro team is united by a clear purpose—advancing technologies that make the world safer, more efficient, and more sustainable. With over 30 years of experience in semiconductor innovation, we bring that purpose to life across every part of the business—from breakthrough product development and customer success to how we show up for each other and the communities we serve.

The Opportunity

The Failure Analysis Engineer is responsible for performing in-depth analysis of semiconductor integrated circuits (ICs) and other electronic components that have failed in various stages, including design, manufacturing, qualification, and field operation. This role involves utilizing a wide range of analytical techniques to identify root causes of failures, provide timely feedback to design, process, test, and product engineering teams, and contribute to continuous product and process improvement to enhance reliability and performance.

What You Will Do
  • Conduct comprehensive electrical, physical, and material analysis on failed semiconductor devices (e.g., magnetic sensors, power ICs, motor drivers).
  • Utilize advanced failure analysis techniques such as optical microscopy, SEM/EDX, FIB, OBIRCH, IR microscopy, X-ray, acoustic microscopy, and chemical decapsulation.
  • Perform electrical characterization and fault isolation to pinpoint the exact location and nature of failures.
  • Collaborate closely with design, process, product, test, and reliability engineering teams to understand failure mechanisms and provide actionable insights.
  • Document failure analysis procedures, findings, and conclusions clearly and concisely in detailed reports.
  • Maintain and calibrate failure analysis equipment, ensuring optimal performance and accuracy.
  • Develop and implement new failure analysis methodologies and tools to improve efficiency and capability.
  • Participate in cross-functional teams to drive corrective actions and preventive measures based on failure analysis results.
  • Contribute to the continuous improvement of product quality, reliability, and manufacturing processes.
What You Will Need
  • Bachelor's or Master’s degree in Electrical Engineering or Computer Engineering is required.
  • Understanding of semiconductor device physics, IC fabrication processes, and packaging technologies.
  • Excellent problem-solving skills and a methodical approach to root cause analysis.
  • Ability to interpret complex electrical schematics and layouts.
  • Strong written and verbal communication skills, with the ability to present technical information effectively.
  • Ability to work independently and as part of a team in a fast-paced environment.
Preferred Qualifications
  • Familiarity with statistical analysis tools and methodologies for data interpretation.
  • Experience with programming or scripting for automation of analysis tasks.
  • Knowledge of reliability testing standards (e.g., AEC-Q100, JEDEC) and failure analysis techniques and equipment is a plus.
  • Experience with Allegro's specific product lines (e.g., magnetic sensors, power management ICs, motor drivers) is a plus.

Applicants for this position must be legally authorized to work in the U.S without employer sponsorship, now or in the future. The company will not sponsor employment visas for this position, including F-1, OPT, CPT or other work authorization requiring future sponsorship.

Why Allegro?

Join Allegro and become part of a team where your contributions truly matter. We foster a culture of Real Innovation, empowering you to push boundaries, develop cutting-edge solutions, and drive continuous improvement. Your work will create a Real Impact by solving complex real-world challenges that fuel our success and shape the future of technology. You’ll experience Real Connection, collaborating with talented colleagues around the globe in an environment built on trust, respect, and a shared purpose. Join us—and help build what’s next.

At Allegro, we are committed to providing a harassment-free environment of mutual respect to fuel innovation through inclusive thought collaboration. Allegro is an Equal Opportunity Employer and does not discriminate on the basis of race, religion, color, sex, gender identity, sexual orientation, age, physical or mental disability, national origin, veteran status, parental status, or any other basis covered by appropriate law.

Allegro makes hiring decisions based solely on qualifications, merit, and business needs at the time.

Eligible applicants must reside in a state where Allegro currently has an office location: This includes New Hampshire, Massachusetts, Texas, and Michigan.

Certain positions (such as field sales roles) may be exempt from this requirement.

Allegro MicroSystems (NASDAQ: ALGM) is a global leader in sensing and power semiconductor solutions, committed to driving e‑mobility, clean energy, automation, and robotics forward. Through Real Innovation, we’re developing intelligent technologies that move the world toward a safer, more sustainable, and autonomous future. Our acquisition of Crocus Technology further strengthens our leadership in magnetic sensing, bringing cutting‑edge TMR technology to our world‑class portfolio.

At Allegro, your work creates Real Impact. Our advanced magnetic position and current sensors, power management ICs, brushless motor drivers, and LED lighting drivers are at the heart of critical systems worldwide. From extending the range of electric vehicles and enabling smarter factories to powering efficient data centers and enhancing autonomous driving, our solutions touch lives every day. If you’re driving a car, using cloud services, or receiving a package, you’re interacting with Allegro’s technology in action.

We believe in Real Connection. With a diverse team of over 4,400 employees across 17 countries and headquartered in Manchester, NH (USA), Allegro fosters a truly global and collaborative environment. Our engineering, manufacturing, and support teams worldwide are united by a shared mission, working together with trust, respect, and purpose.

We encourage you to think differently, take informed risks, and build what’s next. Our dedication to pioneering solutions is reflected in our extensive portfolio of over 1,400 worldwide patents. Allegro is not just building technology; we’re building careers where your contributions matter, your growth is valued, and you can make a lasting difference.

Our unwavering commitment to excellence is underscored by our IATF16949:2016 and ISO14001:2015 certifications and the quality awards we’ve received globally. Join us and help shape the future – where your innovation, impact, and connection will drive what’s next!

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