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Extrusion Engineer Jobs (NOW HIRING)

GRIFFIN Recruiters

Engineer BLOWN Extrusion

Boaz, AL · On-site

Process Engineer WITH Blown Film Extrusion Experience is Required *Send Resume Today! Requirements: • MUST Have Blown Film Extrusion Experience • A Bachelor's Degree in a relevant field ...

GRIFFIN Recruiters

Plastics Extrusion

Arab, AL · On-site

Process Engineer WITH Blown Film Extrusion Experience is Required *Send Resume Today! Requirements: • Blown Film Extrusion Experience • A Bachelor's Degree in a relevant field (preferred). • 5+ ...

Corning

Extrusion Die Materials Engineer

Painted Post, NY · On-site

$84K - $116K/yr

Apply materials science and metallurgical principles to support and improve extrusion die ... Support coating development, surface engineering, and material characterization efforts, including ...

Suzano

Extruder Engineer

Pine Bluff, AR · On-site

The Extrusion Engineer plays a key role in supporting our Extrusion Department by driving process optimization, product quality improvements, and operational excellence across extrusion coating and ...

Suzano

Extruder Engineer

Pine Bluff, AR

The Extrusion Engineer plays a key role in supporting our Extrusion Department by driving process optimization, product quality improvements, and operational excellence across extrusion coating and ...

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Extrusion Engineer information

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$140K

How much do extrusion engineer jobs pay per year?

As of Aug 24, 2026, the average yearly pay for extrusion engineer in the United States is $101,111.00, according to ZipRecruiter salary data. Most workers in this role earn between $87,500.00 and $110,500.00 per year, depending on experience, location, and employer.

What is an extrusion engineer?

Extrusion Engineers are professionals who design, operate, and optimize the extrusion process used to create products by pushing material through a shaped die. They typically work with materials such as plastics, metals, or food products, ensuring the quality and efficiency of production. Their responsibilities include troubleshooting equipment, developing new extrusion techniques, and maintaining safety and quality standards. Extrusion Engineers play a key role in industries like manufacturing, automotive, packaging, and construction.

What does an extrusion engineer do?

An extrusion engineer develops and evaluates the extrusion process for a manufacturing company. Your duties in this career are to support the production and engineering needs through the set-up and operation of the extrusion equipment and processes. Other responsibilities may be to design, set up, and troubleshoot new equipment and procedures for development. You are expected to document the details of the processes and experiments you perform. Other duties include analyzing research and development, communicating issues, implementing resolutions, participating in meetings, and training new staff.

What are the key skills and qualifications needed to thrive as an extrusion engineer, and why are they important?

To thrive as an Extrusion Engineer, you need a solid background in mechanical or chemical engineering, with expertise in polymer processing and extrusion technologies. Familiarity with CAD software, process simulation tools, and quality management systems, along with relevant certifications like Six Sigma, is highly beneficial. Strong problem-solving skills, attention to detail, and effective communication set top performers apart in this field. These competencies are crucial for ensuring efficient production, maintaining product quality, and driving continuous process improvements.

What are some common challenges faced by extrusion engineers in maintaining product quality, and how are these typically addressed?

Extrusion Engineers often encounter challenges like maintaining tight tolerances, managing material inconsistencies, and minimizing defects such as die lines or melt fractures. To address these, they regularly monitor process parameters, collaborate closely with quality assurance teams, and use advanced control systems to adjust conditions in real time. Root cause analysis and continuous improvement practices are essential parts of the role, ensuring products meet industry standards and customer specifications.

What is the difference between Extrusion Engineer vs Process Engineer?

AspectExtrusion EngineerProcess Engineer
CredentialsBachelor's in Mechanical, Materials, or Industrial EngineeringBachelor's in Engineering, Chemical, Mechanical, or Industrial Engineering
Work EnvironmentManufacturing plants, extrusion linesManufacturing, production facilities, or process development labs
Industry UsagePlastic, metal, rubber extrusion industriesVarious manufacturing sectors including plastics, metals, chemicals
Common Search IntentDesigning and optimizing extrusion processesImproving overall manufacturing processes

Extrusion Engineers focus specifically on designing and optimizing extrusion processes for materials like plastics and metals, working closely with extrusion machinery. Process Engineers have a broader role, improving and managing manufacturing processes across various production methods. Both roles require similar technical backgrounds but differ in scope and specialization.

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Extrusion Engineer jobs near you
Infographic showing various Extrusion Engineer job openings in the United States as of August 2026, with employment types broken down into 94% Full Time, 2% Part Time, and 4% Contract. Highlights an 85% Physical, 6% Hybrid, and 9% Remote job distribution, with an average salary of $101,111 per year, or $48.6 per hour.

Production Engineer - Heavy Gauge HDPE Extrusion

Tangent Technologies

Montgomery, IL • On-site

$125K - $165K/yr

Full-time

Re-posted 9 days ago

Job description

Description:

We are seeking a highly skilled Production Engineer with at least 8 years of experience in the manufacture of heavy gauge HDPE sheet extrusion. This role is responsible for developing, optimizing, and sustaining extrusion processes to ensure maximum efficiency, quality, and safety in production operations.


ROLES AND RESPONSIBILITIES

  • Lead process development and optimization for heavy gauge HDPE sheet extrusion lines in an effort to attain industry best capabilities with a focus on flatness and dimensional stability
  • Establish and maintain standard operating procedures (SOPs) for extrusion processes.
  • Train and mentor operators and technicians on best practices and process control.
  • Analyze production data to identify opportunities for cycle time reduction, scrap minimization, and throughput improvement.
  • Collaborate with Engineering, Quality, Maintenance and R&D teams to implement new materials, tooling, and technology upgrades.
  • Troubleshoot complex process issues and provide root cause analysis with corrective actions.
  • Drive continuous improvement initiatives using Lean and Six Sigma methodologies.
  • Ensure compliance with quality standards, safety regulations, and environmental requirements.
  • Support capital projects related to extrusion equipment and downstream systems.
Requirements:


QUALIFICATIONS

  • Experience: Minimum 8 years in HDPE sheet extrusion, preferably heavy gauge applications.
  • Education: Bachelor’s degree in Plastics Engineering, Chemical Engineering, Mechanical Engineering, or related field including equivalent industry experience.
  • Strong knowledge of polymer processing principles, heavy gauge sheet extrusion equipment, and downstream operations.
  • Proven ability to optimize processes for efficiency, quality, and cost reduction.
  • Familiarity with statistical process control (SPC) and data analysis tools.
  • Excellent problem-solving and project management skills.


PREFERRED SKILLS

  • Experience with multi-layer sheet extrusion and advanced cooling/calendaring systems.
  • Knowledge of Lean Manufacturing, Six Sigma, and DOE (Design of Experiments).
  • Proficiency in CAD software and process simulation tools.
  • Strong communication and leadership abilities.