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Extrusion Engineer Jobs (NOW HIRING)

GRIFFIN Recruiters

Engineer BLOWN Extrusion

Boaz, AL · On-site

Process Engineer WITH Blown Film Extrusion Experience is Required *Send Resume Today! Requirements: • MUST Have Blown Film Extrusion Experience • A Bachelor's Degree in a relevant field ...

CRH

Materials Science Engineer (Extrusion)

Bulls Gap, TN

$70K - $110K/yr

Job Summary The Materials Science Engineer (Extrusion) provides technical expertise in polymer behavior, formulation development, and process optimization for plastic extrusion operations. This role ...

GRIFFIN Recruiters

Plastics Extrusion

Arab, AL · On-site

Process Engineer WITH Blown Film Extrusion Experience is Required *Send Resume Today! Requirements: • Blown Film Extrusion Experience • A Bachelor's Degree in a relevant field (preferred). • 5+ ...

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$140K

How much do extrusion engineer jobs pay per year?

As of May 28, 2026, the average yearly pay for extrusion engineer in the United States is $101,111.00, according to ZipRecruiter salary data. Most workers in this role earn between $87,500.00 and $110,500.00 per year, depending on experience, location, and employer.

What Does an Extrusion Engineer Do?

An extrusion engineer develops and evaluates the extrusion process for a manufacturing company. Your duties in this career are to support the production and engineering needs through the set-up and operation of the extrusion equipment and processes. Other responsibilities may be to design, set up, and troubleshoot new equipment and procedures for development. You are expected to document the details of the processes and experiments you perform. Other duties include analyzing research and development, communicating issues, implementing resolutions, participating in meetings, and training new staff.

What are the key skills and qualifications needed to thrive as an Extrusion Engineer, and why are they important?

To thrive as an Extrusion Engineer, you need a solid background in mechanical or chemical engineering, with expertise in polymer processing and extrusion technologies. Familiarity with CAD software, process simulation tools, and quality management systems, along with relevant certifications like Six Sigma, is highly beneficial. Strong problem-solving skills, attention to detail, and effective communication set top performers apart in this field. These competencies are crucial for ensuring efficient production, maintaining product quality, and driving continuous process improvements.

What are some common challenges faced by Extrusion Engineers in maintaining product quality, and how are these typically addressed?

Extrusion Engineers often encounter challenges like maintaining tight tolerances, managing material inconsistencies, and minimizing defects such as die lines or melt fractures. To address these, they regularly monitor process parameters, collaborate closely with quality assurance teams, and use advanced control systems to adjust conditions in real time. Root cause analysis and continuous improvement practices are essential parts of the role, ensuring products meet industry standards and customer specifications.

What are Extrusion Engineers?

Extrusion Engineers are professionals who design, operate, and optimize the extrusion process used to create products by pushing material through a shaped die. They typically work with materials such as plastics, metals, or food products, ensuring the quality and efficiency of production. Their responsibilities include troubleshooting equipment, developing new extrusion techniques, and maintaining safety and quality standards. Extrusion Engineers play a key role in industries like manufacturing, automotive, packaging, and construction.

What is the difference between Extrusion Engineer vs Process Engineer?

AspectExtrusion EngineerProcess Engineer
CredentialsBachelor's in Mechanical, Materials, or Industrial EngineeringBachelor's in Engineering, Chemical, Mechanical, or Industrial Engineering
Work EnvironmentManufacturing plants, extrusion linesManufacturing, production facilities, or process development labs
Industry UsagePlastic, metal, rubber extrusion industriesVarious manufacturing sectors including plastics, metals, chemicals
Common Search IntentDesigning and optimizing extrusion processesImproving overall manufacturing processes

Extrusion Engineers focus specifically on designing and optimizing extrusion processes for materials like plastics and metals, working closely with extrusion machinery. Process Engineers have a broader role, improving and managing manufacturing processes across various production methods. Both roles require similar technical backgrounds but differ in scope and specialization.

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Extrusion Engineer jobs near you
Infographic showing various Extrusion Engineer job openings in the United States as of May 2026, with employment types broken down into 92% Full Time, 4% Temporary, and 4% Contract. Highlights an 100% In-person job distribution, with an average salary of $101,111 per year, or $48.6 per hour.

Lead Extrusion Tooling Engineer - (Multi-Polymer & Profile Expert)

Impact Solutions LLC

Kohler, WI • On-site

$90K/yr

Full-time

This job post has expired 1 day ago. Applications are no longer accepted.

Job description

Lean Extrusion Tooling Engineer – (Multi-Polymer & Profile Expert)


  • 3+ years of dedicated experience designing and developing complex profile tools from initial concept to production is required to be considered
  • If your specialized knowledge of multi-polymer extrusion and die geometry has a proven track record of driving production excellence, we have a lead seat for you in our innovation-first engineering suite
  • Pay is up to $90,000 annually
  • Must be a United States citizen or Green Card holder
  • This position is onsite and not remote
  • Full-time, permanent W-2 employee
  • Full benefits
  • No relocation
  • Located in the Kohler, Wisconsin area

This full time, permanent Lead Extrusion Tooling Engineer is at a growing, very flexible, employee-friendly, ISO certified manufacturer of plastic extrusion products. The company makes it a priority to be current with technology. The company is financially stable and protected from economic downturns as customers are in a wide variety of industries and are located around the world. Profits are heavily reinvested in the company and it shows. They strive to have a flexible, employee friendly and clean environment. Average employee tenure is 20 years with many employees wanting to spend their entire career with the company. MasterCAM and Fusion 360 are used for design.

This position could grow into a department head position, if that is of interest. The duties and responsibilities of the successful candidate should include the following:

  • Creating plastic extrusion tooling designs for profile extrusion, co-extrusion and tri-extrusion
  • Directing the designing, building, modifying, installing and maintaining efforts
  • Working with the manufacturing team to troubleshoot and improve production processes
  • Assisting machine operators and machinists
  • Adjusting the extrusion tooling

The background of the successful candidate must include the following:

  • 3+ years of plastic extrusion tooling design experience for profile extrusion, co-extrusion and tri-extrusion
  • 3+ years of strong extrusion processing experience
  • A solid work history
  • A US citizen or possess a green card
  • A residence within 45-minutes

Please apply here or at impactsolutions.com/opportunities where you can see and apply for any of our open positions.