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Extrusion Process Technician Jobs (NOW HIRING)

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Extrusion Process Technician is an advanced technical position responsible for supporting, troubleshooting, optimizing, and maintaining plastics extrusion processes and equipment. This role requires ...

The Process Technician is responsible for tuning and troubleshooting extrusion tooling and processes. He/she is also responsible for assisting in training Production personnel on extrusion processing ...

Extrusion Process Technician

Chicago, IL · On-site

$38.24 - $49.17/hr

Competitive starting pay rate $38.24 to $49.17 Extrusion Process Technician available shift 7:00PM-7:00AM 2-2-3 Schedule Summary: The Hourly Process Tech will guide the overall team's mission in ...

Extrusion Process Technician

Chicago, IL · On-site

$38.24 - $49.17/hr

Competitive starting pay rate $38.24 to $49.17 Extrusion Process Technician available shift 7:00PM-7:00AM 2-2-3 Schedule Summary: The Hourly Process Tech will guide the overall team's mission in ...

Competitive starting pay rate $38.24 to $49.17 Extrusion Process Technician available shift 7:00PM-7:00AM 2-2-3 Schedule Summary: The Hourly Process Tech will guide the overall team's mission in ...

Competitive starting pay rate $38.24 to $49.17 Extrusion Process Technician available shift 7:00PM-7:00AM 2-2-3 Schedule Summary: The Hourly Process Tech will guide the overall team's mission in ...

Competitive starting pay rate $38.24 to $49.17 Extrusion Process Technician available shift 7:00PM-7:00AM 2-2-3 Schedule Summary: The Hourly Process Tech will guide the overall team's mission in ...

Extrusion Process Technician

Chicago, IL · On-site

$38.24 - $49.17/hr

Competitive starting pay rate $38.24 to $49.17 Extrusion Process Technician available shift 7:00PM-7:00AM 2-2-3 Schedule Summary: The Hourly Process Tech will guide the overall team's mission in ...

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Extrusion Technician

Athens, GA · On-site

$45K - $45K/yr

Extrusion Technician We are seeking a qualified, experienced Polymer Extrusion Line Technician. You ... Minimum 3 years of manufacturing setting and extrusion process experience. Positive attitude with ...

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Extrusion Process Technician information

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$15

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How much do extrusion process technician jobs pay per hour?

As of Aug 30, 2026, the average hourly pay for extrusion process technician in the United States is $23.55, according to ZipRecruiter salary data. Most workers in this role earn between $19.47 and $27.40 per hour, depending on experience, location, and employer.

What is an extrusion process technician?

Extrusion Process Technicians are skilled professionals responsible for operating and maintaining machines that shape materials, such as plastics or metals, through the extrusion process. They set up equipment, monitor production, troubleshoot issues, and ensure product quality meets specifications. Their work is essential in manufacturing industries that produce pipes, films, sheets, and other extruded products. Additionally, they may be involved in adjusting machine settings, performing routine maintenance, and documenting production data.

What are the key skills and qualifications needed to thrive as an extrusion process technician?

To thrive as an Extrusion Process Technician, you need a solid understanding of extrusion machinery, mechanical aptitude, and a background in manufacturing or engineering, often supported by vocational training or a technical diploma. Familiarity with process control systems, quality measurement tools, and potentially certifications like Six Sigma or OSHA safety training is valuable. Strong problem-solving skills, attention to detail, and effective teamwork are important soft skills for this role. These competencies ensure efficient operation, product quality, and workplace safety in a demanding production environment.

What are some common challenges faced by extrusion process technicians, and how can they be addressed?

Extrusion Process Technicians often encounter challenges such as maintaining consistent product quality, troubleshooting equipment malfunctions, and managing process variations due to material changes. Addressing these challenges typically involves close monitoring of process parameters, performing regular equipment maintenance, and collaborating with quality control and engineering teams to identify and correct issues promptly. Staying up-to-date with standard operating procedures and participating in ongoing training can also help technicians adapt to new technologies and improve process efficiency.

What is the difference between Extrusion Process Technician vs Extrusion Operator?

AspectExtrusion Process TechnicianExtrusion Operator
CredentialsHigh school diploma or equivalent; technical training or certifications often preferredHigh school diploma or equivalent; on-the-job training
Work EnvironmentSupervises and monitors extrusion processes, troubleshooting, and quality controlOperates extrusion machinery, loads materials, and performs routine adjustments
Job ResponsibilitiesOversees extrusion process, maintains equipment, ensures product qualityRuns extrusion machines, monitors operation, and performs basic maintenance

While both roles work within extrusion manufacturing, the Extrusion Process Technician typically has more technical responsibilities, including troubleshooting and process optimization, whereas the Extrusion Operator focuses on machine operation and routine tasks. Both roles are essential in the extrusion industry and often require similar certifications and work environments.

More about Extrusion Process Technician jobs

What states have the most Extrusion Process Technician jobs?

States with the most job openings for Extrusion Process Technician jobs include:

What job categories do people searching Extrusion Process Technician jobs look for?

The top searched job categories for Extrusion Process Technician jobs are:

Infographic showing various Extrusion Process Technician job openings in the United States as of August 2026, with employment types broken down into 1% As Needed, 79% Full Time, 16% Part Time, 3% Contract, and 1% Nights. Highlights an 90% Physical, 2% Hybrid, and 8% Remote job distribution, with an average salary of $48,979 per year, or $23.5 per hour.

Extrusion Process Technician

Dallas, NC • On-site

Full-time

Medical, Dental, Vision, PTO

Posted 11 days ago

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Job description

Extrusion Process Technician is an advanced technical position responsible for supporting, troubleshooting, optimizing, and maintaining plastics extrusion processes and equipment. This role requires strong mechanical aptitude, advanced troubleshooting skills, and a thorough understanding of extrusion machinery, process controls, material flow, temperature control, mechanical systems, and production quality.

Essential Duties and Responsibilities

·         Operate, monitor, troubleshoot, and optimize plastics extrusion lines and associated downstream equipment.

·         Perform advanced mechanical troubleshooting of extruders, gearboxes, motors, drives, heaters, cooling systems, pumps, dies, screen changers, material handling systems, cutters, pullers, haul-offs, and other extrusion equipment.

·         Diagnose complex mechanical, electrical, pneumatic, hydraulic, temperature-control, and process-related problems.

·         Troubleshoot extrusion process variables including temperature, pressure, melt flow, screw speed, line speed, cooling, material feed, and dimensional stability.

·         Identify the root cause of recurring equipment and process failures and recommend permanent corrective actions.

·         Make advanced process adjustments to maintain product specifications and optimize production rates, scrap, and equipment performance.

·         Assist with die changes, tooling adjustments, screw changes, startup and shutdown procedures, and extrusion line changeovers.

·         Inspect mechanical components for wear, damage, misalignment, vibration, overheating, and abnormal operating conditions.

·         Use precision measuring tools and diagnostic equipment to identify mechanical and process problems.

·         Assist with troubleshooting and calibration of temperature controllers, pressure sensors, thermocouples, drives, motors, and other process-control equipment.

·         Analyze production and process data to identify trends, recurring issues, and opportunities for improvement.

·         Conduct root-cause analysis and participate in corrective and preventive action activities.

·         Provide technical support and guidance to machine operators and less-experienced technicians.

·         Assist with developing and improving standard operating procedures, setup instructions, troubleshooting guides, and process documentation.

·         Respond to equipment and process-related breakdowns and assist in restoring production safely and efficiently.

·         Maintain accurate records of equipment problems, repairs, process changes, downtime, and corrective actions.

·         Follow all applicable OSHA, company safety, lockout/tagout, environmental, and quality requirements.

·         Perform other duties as assigned.