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Casthouse Metallurgical Engineer

Dallas, TX · On-site

$145K - $155K/yr

Casthouse Metallurgical Engineer We're looking for a Metallurgist with Aluminum Casting & Extrusion experience for our client's operation in Texas. KEY QUALIFICATIONS * 10+ years of experience in ...

Kelly Services

Extrusion Technologist

Baytown, TX

Take part in extrusion activities include operation and maintenance of equipment. * Work with the ... Support research portfolio activities , collaborating with scientists, engineers, and technicians ...

Merit

Engineer III

Pearland, TX

... engineers/technicians or others who assist in specific assignments and work jointly with other ... Demonstrated experience with extrusion process development, optimization and troubleshooting.

Xpel

Senior Process Engineer

San Antonio, TX

$93K - $121K/yr

We are seeking a highly skilled Process Engineer with direct experience in thermoplastic ... Develop, refine, and optimize TPU extrusion processes in collaboration with existing organizations ...

Merit Medical

Engineer III

Pearland, TX · On-site

... extrusion processes under broad supervision and guidelines. ESSENTIAL FUNCTIONS PERFORMED 1. ... engineers/technicians or others who assist in specific assignments and work jointly with other ...

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Extrusion Engineer information

See Texas salary details

$67.1K

$94.2K

$130.4K

How much do extrusion engineer jobs pay per year?

As of Jul 26, 2026, the average yearly pay for extrusion engineer in Texas is $94,200.00, according to ZipRecruiter salary data. Most workers in this role earn between $81,500.00 and $102,900.00 per year, depending on experience, location, and employer.

What are some common challenges faced by Extrusion Engineers in maintaining product quality, and how are these typically addressed?

Extrusion Engineers often encounter challenges like maintaining tight tolerances, managing material inconsistencies, and minimizing defects such as die lines or melt fractures. To address these, they regularly monitor process parameters, collaborate closely with quality assurance teams, and use advanced control systems to adjust conditions in real time. Root cause analysis and continuous improvement practices are essential parts of the role, ensuring products meet industry standards and customer specifications.

What are the key skills and qualifications needed to thrive as an Extrusion Engineer, and why are they important?

To thrive as an Extrusion Engineer, you need a solid background in mechanical or chemical engineering, with expertise in polymer processing and extrusion technologies. Familiarity with CAD software, process simulation tools, and quality management systems, along with relevant certifications like Six Sigma, is highly beneficial. Strong problem-solving skills, attention to detail, and effective communication set top performers apart in this field. These competencies are crucial for ensuring efficient production, maintaining product quality, and driving continuous process improvements.

What Does an Extrusion Engineer Do?

An extrusion engineer develops and evaluates the extrusion process for a manufacturing company. Your duties in this career are to support the production and engineering needs through the set-up and operation of the extrusion equipment and processes. Other responsibilities may be to design, set up, and troubleshoot new equipment and procedures for development. You are expected to document the details of the processes and experiments you perform. Other duties include analyzing research and development, communicating issues, implementing resolutions, participating in meetings, and training new staff.

What are Extrusion Engineers?

Extrusion Engineers are professionals who design, operate, and optimize the extrusion process used to create products by pushing material through a shaped die. They typically work with materials such as plastics, metals, or food products, ensuring the quality and efficiency of production. Their responsibilities include troubleshooting equipment, developing new extrusion techniques, and maintaining safety and quality standards. Extrusion Engineers play a key role in industries like manufacturing, automotive, packaging, and construction.

What is the difference between Extrusion Engineer vs Process Engineer?

AspectExtrusion EngineerProcess Engineer
CredentialsBachelor's in Mechanical, Materials, or Industrial EngineeringBachelor's in Engineering, Chemical, Mechanical, or Industrial Engineering
Work EnvironmentManufacturing plants, extrusion linesManufacturing, production facilities, or process development labs
Industry UsagePlastic, metal, rubber extrusion industriesVarious manufacturing sectors including plastics, metals, chemicals
Common Search IntentDesigning and optimizing extrusion processesImproving overall manufacturing processes

Extrusion Engineers focus specifically on designing and optimizing extrusion processes for materials like plastics and metals, working closely with extrusion machinery. Process Engineers have a broader role, improving and managing manufacturing processes across various production methods. Both roles require similar technical backgrounds but differ in scope and specialization.

More about Extrusion Engineer jobs
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What are popular job titles related to Extrusion Engineer jobs in TX? For Extrusion Engineer jobs in TX, the most frequently searched job titles are:
Extrusion Engineer jobs near you
Infographic showing various Extrusion Engineer job openings in Texas as of July 2026, with employment types broken down into 94% Full Time, 3% Part Time, and 3% Contract. Highlights an 87% Physical, 5% Hybrid, and 8% Remote job distribution, with an average salary of $94,200 per year, or $45.3 per hour.
Senior Extrusion Engineer

Senior Extrusion Engineer

Reynolds Consumer Products

Temple, TX

$97K - $133K/yr

Full-time

Posted 14 days ago

Reynolds Consumer Products rating

6.5

Company rating: 6.5 out of 10

Based on 21 frontline employees who took The Breakroom Quiz

Job description

Join Reynolds Consumer Products…and Drive Your Career across a world of opportunities! We provide amazing job opportunities for growth with competitive salaries and benefits in an exciting, dynamic, fast-paced, and high-performance organization. If you are looking to build a strong career, we have an opportunity for you! We are searching for a Senior Extrusion Engineer to join our team located at our plant in Temple, TX. 


Interested in joining a strong team of dedicated professionals in the Temple, TX area? We have relocation assistance available!   

Your Role:

The Sr. Extrusion Engineer provides business unit-wide technical leadership for extrusion processes, driving innovation, operational efficiency, and product quality. This role combines hands-on process ownership with strategic guidance, supporting new product development, cost optimization, and continuous improvement initiatives. The engineer collaborates cross-functionally with R&D, Operations, Procurement, Quality, and Marketing to deliver advanced extrusion technologies aligned with business objectives.

You will have the opportunity to Make Great Things Happen!

  • Process Development & Optimization:
    • Design, develop, and implement extrusion processes to improve throughput, gauge control, material utilization and OEE.
    • Lead troubleshooting and root cause analysis for process deviations and equipment issues.
    • Drive continuous improvement initiatives using Lean/Six Sigma methodologies.
    • Support Operations by providing technical guidance as a subject matter expert and creating Best Practices for BU-wide implementation
    • Suggests and leads capital investment projects delivering best-in-class extrusion capabilities and conversion costs.
  • New Product & Material Qualification:
    • Partner with R&D to scale up new materials and technologies (e.g., PCR, PFAS-free solutions).
    • Define trial plans, guide technicians, and analyze data to support commercialization utilizing Six-Sigma Methodologies (DOE, DFSS, etc)
    • Identify and lead projects to support and achieve Marketing Innovation, Material cost saving and Operational efficiency objectives.
  • Equipment & Tooling Management:
    • Evaluate extrusion equipment capabilities; recommend upgrades or modifications.
    • Design and refine tooling to meet product specifications and operational efficiency goals.
  • Documentation & Compliance:
    • Maintain SOPs, process parameters, and technical documentation.
    • Ensure compliance with quality standards and regulatory requirements.
  • Training & Leadership:
    • Mentor engineers and technicians; provide technical training on extrusion
      operations.
    • Foster a culture of collaboration and continuous improvement.

You will love it here if…

  • You put safety first, always
  • You listen, learn, and evolve
  • You are passionate about collaboration, teamwork, and achieving shared goals
  • You treat all people with respect, operating ethically, and embrace inclusivity
  • You are committed to improving our impact on local communities

We need you to have:

  • BS in Mechanical, Chemical, Polymer Engineering, or related field
  • 7+ years in extrusion engineering (blown film or multi-layer preferred).
  • Proven success in process optimization and new product introduction.
  • Deep knowledge of thermoplastics, die design, cooling systems, and extrusion machinery.
  • Strong analytical and problem-solving skills; proficiency in statistical analysis tools (e.g., Minitab).
  • Excellent communication and cross-functional collaboration abilities.

Icing on the cake:

  • MS in Mechanical, Chemical, Polymer Engineering, or related field.
  • Six Sigma Green/Black Belt, Lean Manufacturing, Extrusion Technology.

If you answer yes to the following…we want to meet you!

  • Intellectual Curiosity: Do you have an inquisitive nature?
  • Problem Solving: Do you have a knack for tackling issues head-on? 
  • Entrepreneurship: Do you enjoy taking ownership of your work?
  • Customer Centricity: Do you always act in the best interests of the customer, putting their needs first? 
  • Growth Mindset: Do you focus on progress rather than perfection?
  • Continuous Improvement: Are you never satisfied with the status quo? 

Want to know more? Check out our website or connect with us on LinkedIn!

Apply today to join a fast-growing innovative company!

            Not a good fit but know someone who is? Please refer them!

Join Reynolds Consumer Products and Drive Your Career across a world of opportunities!

For applicants or employees who are disabled or require a reasonable accommodation for any part of the application or hiring process, you may request assistance by emailing us at Recruitment@ReynoldsBrands.com.

No recruiter calls or emails please.

RCP affords equal employment opportunities to applicants without regard to race, color, religion, age, disability status, sex, marital status, protected veteran status, pregnancy, national origin, genetics, genetic information, parental status, or any other characteristic protected by federal, state or local law. RCP conforms to the spirit as well as to the letter of all applicable laws and regulations.


Role is eligible for 14% annual incentive provided the business meets financial goals and the individual meets their performance goals, subject to plan administration guidelines.

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