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Extrusion Engineer Jobs in Texas (NOW HIRING)

XPEL, Inc.

Senior Process Engineer

San Antonio, TX · On-site

$93K - $121K/yr

We are seeking a highly skilled Process Engineer with direct experience in thermoplastic ... Develop, refine, and optimize TPU extrusion processes in collaboration with existing organizations ...

Merit Medical

Engineer III

Pearland, TX · On-site

  • Medical

  • Retirement

  • PTO

... extrusion processes under broad supervision and guidelines. ESSENTIAL FUNCTIONS PERFORMED 1. ... engineers/technicians or others who assist in specific assignments and work jointly with other ...

Midland-Marvel Recruiters

Plastics Engineer

Austin, TX · On-site

$140K - $160K/yr

Multi-billion company has an excellent opportunity available for a Sr. Plastics Engineer ... Experience in plastics extrusion, stretch film, blown film, cast film, or Bopp / Opp film is a must.

Sealed Air Corporation

Process Engineer

Iowa Park, TX · On-site

$81K - $141K/yr

  • Medical

  • Dental

  • Vision

  • Life

  • Retirement

  • PTO

Stay abreast of new equipment / process developments in the Plastics Extrusion field. * Communicate regularly to share combined knowledge with process engineers in other locations. * Serves as an ...

Sealed Air Corporation

Process Engineer

Iowa Park, TX

$81K - $141K/yr

  • Medical

  • Dental

  • Vision

  • Life

  • Retirement

  • PTO

Stay abreast of new equipment / process developments in the Plastics Extrusion field. * Communicate regularly to share combined knowledge with process engineers in other locations. * Serves as an ...

ITResource Hunter

Manufacturing Engineer

Coppell, TX · On-site

$67K - $86K/yr

... extrusion, and secondary operations. Responsibilities: * Machining & Cold Forming Process Engineering * Tooling & Equipment * New Product Introduction (NPI) * Quality & Continuous Improvement

Sealed Air Corporation

Process Engineer

Iowa Park, TX · On-site

$81K - $141K/yr

  • Medical

  • Dental

  • Vision

  • Life

  • Retirement

  • PTO

Stay abreast of new equipment / process developments in the Plastics Extrusion field. * Communicate regularly to share combined knowledge with process engineers in other locations. * Serves as an ...

Jamak Fabrication

Product Design Engineer

Weatherford, TX · On-site

$85K - $95K/yr

  • Medical

  • Dental

  • Vision

  • Life

  • Retirement

  • PTO

Partner with external suppliers to develop injection molds, compression molds, and extrusion dies ... Manage engineering design for HVAC, plumbing, and fire protection systems in commercial facility ...

Jamak Fabrication

Product Design Engineer

Weatherford, TX · On-site

$85K - $95K/yr

  • Medical

  • Dental

  • Vision

  • Life

  • Retirement

  • PTO

Partner with external suppliers to develop injection molds, compression molds, and extrusion dies ... Manage engineering design for HVAC, plumbing, and fire protection systems in commercial facility ...

Impact Recovery Systems

Be Seen First

Product Development Engineer

San Antonio, TX · On-site

$85K - $110K/yr

  • Medical

  • Dental

  • Vision

  • Life

  • Retirement

  • PTO

Product Development Engineer On-Site | Full-Time | 7-12 Years of Experience Reports to: Director of ... Experience with injection molding, rotational molding, extrusion, or related manufacturing ...

Southwire Company LLC

Extruder Operator I

El Paso, TX · On-site

$26.55 - $27.55/hr

  • Medical

  • Dental

  • Vision

  • Life

  • Retirement

  • PTO

... engineered products. In addition, Southwire supplies assembled products, contractor equipment ... The Operator, Extruder 1 is a high skill role that will set up and operate extrusion lines and ...

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Showing results 21-40

All JobsExtrusion Engineer JobsExtrusion Engineer Jobs in Texas

Extrusion Engineer information

See Texas salary details

$67.1K

$94.2K

$130.4K

How much do extrusion engineer jobs pay per year?

As of Aug 18, 2026, the average yearly pay for extrusion engineer in Texas is $94,200.00, according to ZipRecruiter salary data. Most workers in this role earn between $81,500.00 and $102,900.00 per year, depending on experience, location, and employer.

What is an extrusion engineer?

Extrusion Engineers are professionals who design, operate, and optimize the extrusion process used to create products by pushing material through a shaped die. They typically work with materials such as plastics, metals, or food products, ensuring the quality and efficiency of production. Their responsibilities include troubleshooting equipment, developing new extrusion techniques, and maintaining safety and quality standards. Extrusion Engineers play a key role in industries like manufacturing, automotive, packaging, and construction.

What does an extrusion engineer do?

An extrusion engineer develops and evaluates the extrusion process for a manufacturing company. Your duties in this career are to support the production and engineering needs through the set-up and operation of the extrusion equipment and processes. Other responsibilities may be to design, set up, and troubleshoot new equipment and procedures for development. You are expected to document the details of the processes and experiments you perform. Other duties include analyzing research and development, communicating issues, implementing resolutions, participating in meetings, and training new staff.

What are the key skills and qualifications needed to thrive as an extrusion engineer, and why are they important?

To thrive as an Extrusion Engineer, you need a solid background in mechanical or chemical engineering, with expertise in polymer processing and extrusion technologies. Familiarity with CAD software, process simulation tools, and quality management systems, along with relevant certifications like Six Sigma, is highly beneficial. Strong problem-solving skills, attention to detail, and effective communication set top performers apart in this field. These competencies are crucial for ensuring efficient production, maintaining product quality, and driving continuous process improvements.

What are some common challenges faced by extrusion engineers in maintaining product quality, and how are these typically addressed?

Extrusion Engineers often encounter challenges like maintaining tight tolerances, managing material inconsistencies, and minimizing defects such as die lines or melt fractures. To address these, they regularly monitor process parameters, collaborate closely with quality assurance teams, and use advanced control systems to adjust conditions in real time. Root cause analysis and continuous improvement practices are essential parts of the role, ensuring products meet industry standards and customer specifications.

What is the difference between Extrusion Engineer vs Process Engineer?

AspectExtrusion EngineerProcess Engineer
CredentialsBachelor's in Mechanical, Materials, or Industrial EngineeringBachelor's in Engineering, Chemical, Mechanical, or Industrial Engineering
Work EnvironmentManufacturing plants, extrusion linesManufacturing, production facilities, or process development labs
Industry UsagePlastic, metal, rubber extrusion industriesVarious manufacturing sectors including plastics, metals, chemicals
Common Search IntentDesigning and optimizing extrusion processesImproving overall manufacturing processes

Extrusion Engineers focus specifically on designing and optimizing extrusion processes for materials like plastics and metals, working closely with extrusion machinery. Process Engineers have a broader role, improving and managing manufacturing processes across various production methods. Both roles require similar technical backgrounds but differ in scope and specialization.

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Extrusion Engineer jobs near you
Infographic showing various Extrusion Engineer job openings in Texas as of August 2026, with employment types broken down into 94% Full Time, 3% Part Time, and 3% Contract. Highlights an 85% Physical, 6% Hybrid, and 9% Remote job distribution, with an average salary of $94,200 per year, or $45.3 per hour.

Senior Process Engineer

XPEL, Inc.

San Antonio, TX • On-site

$93K - $121K/yr

Full-time

Re-posted 16 days ago

Job description

Job Summary:
We are seeking a highly skilled Process Engineer with direct experience in thermoplastic polyurethane (TPU) extrusion for Paint Protection Film (PPF) applications. This role is responsible for working with organizations developing, optimizing, and scaling extrusion processes that produce optical-grade TPU films with exceptional clarity, mechanical durability, and surface performance. The ideal candidate understands the unique challenges of PPF manufacturing, including optical defects, gel control, surface uniformity, and tight thickness tolerances.
Core Duties
Process Development and Optimization
  • Develop, refine, and optimize TPU extrusion processes in collaboration with existing organizations in internal lab-based development
  • Establish and maintain process parameters to ensure consistent product quality
  • Lead root-cause analysis and corrective actions for process deviations, scrap, and downtime.
  • Implement continuous improvement initiatives using Lean, Six Sigma, or similar methodologies.

Technical Leadership, Support, and Troubleshooting
  • Provide day-to-day technical support to production teams for extrusion lines.
  • Troubleshoot issues related to melt temperature, die design, screw configuration, cooling, and downstream equipment.
  • Partner with R&D to scale up new TPU formulations and product designs from lab to production.
  • Conduct extrusion trials, document results, and establish robust manufacturing processes.
  • Collaborate with research and development teams as technologies transition to pilot & scale-up environments to ensure successful commercialization.

Quality, Safety, and Compliance Leadership
  • Develop and maintain process documentation, including work instructions, control plans, and standard operating procedures.
  • Work closely with Quality to ensure compliance with customer specifications and industry standards.
  • Analyze process data to identify trends and drive quality improvements.

Data Performance, Analytics, and Strategic Improvement
  • Monitor key process indicators (KPIs) such as yield, scrap rate, cycle time, and line efficiency.
  • Use statistical tools to evaluate process capability and stability.
  • Recommend and implement process automation or digital monitoring enhancements.

Basic Qualifications
  • Bachelor's degree in Chemical, Polymer, Mechanical, Materials Engineering, or a related field.
  • 6+ years of progressive experience in process engineering, with strong exposure to polymer films, coatings, or similar manufacturing environments.
  • Deep hands-on expertise with manufacturing equipment, including leading equipment optimization, upgrades, and reliability improvements.
  • Proven ability to lead complex troubleshooting efforts, applying data-driven methodologies to resolve issues and optimize critical process parameters.
  • Advanced proficiency in continuous improvement and problem-solving frameworks with demonstrated project leadership and measurable results.
  • Strong analytical capabilities with experience in statistical analysis, process capability, and hypothesis-driven problem solving.
  • Demonstrated leadership in cross-functional collaboration, with the ability to influence stakeholders and drive alignment across production, quality, and R&D teams.
  • Experience managing multiple high-impact projects simultaneously in fast-paced manufacturing environments, with strong prioritization and execution skills.
  • Strategic mindset with a strong attention to detail, focused on long-term process sustainability, scalability, and cost optimization.
  • Proven track record of mentoring junior engineers and contributing to team development and technical growth.
  • Willingness and ability to travel 25-50% to support multi-site operations, equipment vendors, and scale-up activities.

XPEL is an equal opportunity employer. We celebrate diversity and are committed to creating an inclusive environment for all employees.

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