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Electron Beam Welder Jobs (NOW HIRING)

eCom Solutions Inc.

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Welder

Naugatuck, CT · On-site

$24 - $27/hr

M-F 7am-3:30pm EST Electron Beam Welder GTAW Welder Operating Group Process & Industrial Products & Position Requirements Will be posted as ad for position. * Follows instructions contained in the ...

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How much do electron beam welder jobs pay per hour?

As of Aug 31, 2026, the average hourly pay for electron beam welder in the United States is $18.75, according to ZipRecruiter salary data. Most workers in this role earn between $18.03 and $19.47 per hour, depending on experience, location, and employer.

What is an electron beam welder?

Electron beam welding (EBW) is a specialized technique that uses a high-voltage cable in a vacuum chamber to accelerate and heat electrons to melt metal together. An electron beam welder uses EBW to join metal structures, parts, and equipment. Welders often use this technique on high density, hard-to-weld metals. As an electron beam welder, your primary job duties include inspecting all parts and materials, running the welding equipment to complete the project, and inspecting the finished product. This career requires extensive welding experience, including specific experience with EBW equipment. Additional qualifications include computer skills, as much of the equipment is controlled by computer software.

What are the key skills and qualifications needed to thrive as an electron beam welder?

To thrive as an Electron Beam Welder, you need a strong understanding of welding techniques, metallurgy, blueprint reading, and often a technical diploma or certification in welding technology. Familiarity with electron beam welding machines, vacuum systems, and CNC controls is typically required, along with certifications like AWS or equivalent. Attention to detail, problem-solving abilities, and strong hand-eye coordination are essential soft skills for this precise work. These skills and qualities ensure the quality, safety, and reliability of welds in high-specification industries such as aerospace and medical device manufacturing.

What are some common challenges faced by electron beam welders when working with different materials?

Electron Beam Welders often encounter challenges when welding dissimilar metals or materials with varying thicknesses, as these can require precise adjustments to beam parameters and vacuum conditions. Maintaining weld quality without introducing defects such as porosity or cracking requires a strong understanding of material properties and process control. Additionally, working within high-vacuum environments and handling specialized equipment demands attention to safety and meticulous preparation. Collaboration with engineers and quality assurance teams is essential to troubleshoot issues and ensure successful project outcomes.

What is the difference between Electron Beam Welder vs TIG Welder?

AspectElectron Beam WelderTIG Welder
Required CredentialsSpecialized training, certification in electron beam technologyWelding certification, often AWS or equivalent
Work EnvironmentVacuum chambers, high-tech manufacturing facilitiesOpen workshops, construction sites, manufacturing plants
Industry UsageAerospace, nuclear, high-precision industriesAutomotive, aerospace, general manufacturing

Electron Beam Welders and TIG Welders both require specialized training and certifications, but they operate in different environments and industries. Electron Beam Welding involves high-tech, vacuum-based processes suited for precision applications, while TIG Welding is more versatile for various metals and settings. Understanding these differences helps in choosing the right career path or job role in the welding industry.

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Electron Beam Welder jobs near you
Infographic showing various Electron Beam Welder job openings in the United States as of August 2026, with employment types broken down into 92% Full Time, 2% Part Time, 2% Contract, and 4% Nights. Highlights an 100% Physical job distribution, with an average salary of $39,000 per year, or $18.8 per hour.

Electron Beam Welder (2nd Shift)

South Windsor, CT • On-site

Electro-Methods Inc
Manufacturing • 51 - 200 employees
Learn more about Electro-Methods Incexternal

Other

Re-posted 23 days ago

Job description


Position: Electron Beam Welder – 2nd Shift
Location: 330 Governors Highway, South Windsor, CT 06074
Company: Electro-Methods, a Stronvar Aerospace Company

Overview

The Electron Beam (EB) Welder is responsible for performing highly precise electron beam welding operations on aerospace and defense components in accordance with customer specifications, engineering drawings, and applicable quality standards. This role requires strong technical skill, attention to detail, and strict adherence to safety, quality, and regulatory requirements, including AS9100 and special-process controls.

Key Responsibilities

Electron Beam Welding Operations
• Set up, program, and operate electron beam welding equipment, including vacuum chamber preparation and beam parameter configuration (voltage, current, focus, travel speed).
• Perform EB welds on precision aerospace components with tight dimensional and metallurgical tolerances.
• Verify joint fit-up, cleanliness, and material condition prior to welding.
• Conduct in-process monitoring of weld quality and adjust parameters as required.

Quality & Compliance
• Perform work in compliance with AS9100, customer specifications, internal procedures, and special-process requirements.
• Complete required inspection documentation, travelers, and weld records accurately and in real time.
• Support first-article inspections (FAI), audits, and customer or regulatory reviews related to EB welding processes.
• Identify and escalate non-conformances; support root-cause and corrective-action activities.

Equipment & Process Control
• Conduct routine machine checks, preventative maintenance tasks, and basic troubleshooting of EB welding equipment.
• Maintain vacuum integrity, tooling, fixtures, and consumables in accordance with documented procedures.
• Collaborate with Manufacturing Engineering on process development, parameter optimization, and continuous improvement initiatives.

Safety & Housekeeping
• Follow all safety protocols related to high-voltage equipment, vacuum systems, and material handling.
• Maintain a clean, organized, and audit-ready work environment consistent with 5S and Lean practices.

Required Qualifications & Skills

• High school diploma or GED required.
• 3+ years of experience operating electron beam welding equipment in a precision manufacturing or aerospace environment.
• Demonstrated ability to read and interpret engineering drawings, GD&T, weld symbols, and work instructions.
• Experience working under regulated quality systems (AS9100, ISO, NADCAP-style environments preferred).
• Strong attention to detail, documentation accuracy, and process discipline.
• Ability to lift up to 35 lbs and work in a manufacturing environment.

Additional Information

Preferred Qualifications
• Prior experience welding aerospace alloys (titanium, Inconel, stainless steel, aluminum).
• Familiarity with metallurgical principles, heat-affected zones, and weld penetration profiles.
• Experience supporting NDT inspection methods (e.g., FPI, radiography) related to EB weld validation.
• Lean manufacturing or continuous improvement exposure.
• Technical certification or formal training in EB welding or related special processes.
• Prior experience using Cambridge Vacuum Engineering beam welding machine would be a distinct advantage.

Competencies & Behaviors
• Precision and craftsmanship mindset
• Strong quality and safety orientation
• Effective communication with engineering, quality, and operations teams
• Accountability and ownership of work
• Continuous improvement focus aligned with Electro-Methods’ culture

Application Process

Qualified candidates may apply through ADP or submit their résumé via the company’s careers page.

Equal Opportunity Employer Statement

Electro-Methods is an equal opportunity employer. All qualified applicants will receive consideration for employment without regard to race, color, religion, sex, sexual orientation, gender identity, national origin, disability, or status as a protected veteran.



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