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Electron Beam Welding Jobs (NOW HIRING)

InvestedintheMission

Welding Engineer

Hawthorne, CA · On-site

$100 - $140/hr

The person in this position will help develop, qualify, and optimize welding designs and processes including but not limited to electron beam welding, laser beam welding, gas tungsten arc welding ...

SpaceX

Welding Engineer

Hawthorne, CA · On-site

$115K - $140K/yr

The person in this position will help develop, qualify, and optimize welding designs and processes including but not limited to electron beam welding, laser beam welding, gas tungsten arc welding ...

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How much do electron beam welding jobs pay per hour?

As of Aug 22, 2026, the average hourly pay for electron beam welding in the United States is $18.75, according to ZipRecruiter salary data. Most workers in this role earn between $18.03 and $19.47 per hour, depending on experience, location, and employer.

What is electron beam welding?

Electron beam welding (EBW) is a fusion welding process that uses a focused beam of high-velocity electrons to join materials together. The kinetic energy of the electrons is transformed into heat upon impact with the workpiece, causing the material to melt and form a weld. This method is known for creating deep, narrow welds with minimal distortion and is commonly used for joining high-value or difficult-to-weld metals. EBW typically takes place in a vacuum environment to prevent the electron beam from scattering, resulting in precise and high-quality welds. Industries such as aerospace, automotive, and electronics often utilize this process for critical components.

What are the key skills and qualifications needed to thrive as an electron beam welder?

To thrive as an Electron Beam Welder, you need a strong background in welding technology, metallurgy, and precision manufacturing, often supported by relevant technical training or certifications. Familiarity with electron beam welding machines, vacuum systems, and quality inspection tools is typically required. Attention to detail, problem-solving skills, and the ability to follow strict safety protocols are crucial soft skills in this role. These competencies ensure high-quality welds, maintain safety standards, and support the production of critical components in industries like aerospace and medical devices.

What are some common challenges faced by electron beam welding operators, and how can they be addressed?

Electron Beam Welding (EBW) operators often encounter challenges such as maintaining precise alignment of components, ensuring vacuum integrity during the welding process, and troubleshooting equipment malfunctions. These issues can be addressed by following strict setup procedures, regularly maintaining and calibrating machinery, and collaborating closely with quality control and engineering teams. Continuous training and adherence to safety protocols also play an essential role in overcoming these challenges and ensuring high-quality welds.

What is the difference between Electron Beam Welding vs TIG Welder?

AspectElectron Beam WeldingTIG Welder
Credentials/CertificationsTypically requires specialized training and certifications in welding technologyRequires AWS certification and training in TIG welding techniques
Work EnvironmentVacuum or low-pressure chambers, often in manufacturing or aerospace facilitiesOpen workshops, manufacturing plants, or repair shops
Industry UsageUsed in aerospace, electronics, and high-precision industriesCommon in automotive, fabrication, and maintenance industries

Electron Beam Welding and TIG Welder roles share some certifications and work environments but differ in application and industry focus. Electron Beam Welding is specialized for high-precision, high-tech industries, while TIG welding is more versatile across various manufacturing sectors.

More about Electron Beam Welding jobs

What states have the most Electron Beam Welding jobs?

States with the most job openings for Electron Beam Welding jobs include:

What job categories do people searching Electron Beam Welding jobs look for?

The top searched job categories for Electron Beam Welding jobs are:

Electron Beam Welding jobs near you
Infographic showing various Electron Beam Welding job openings in the United States as of August 2026, with employment types broken down into 89% Full Time, 7% Part Time, 1% Contract, and 3% Nights. Highlights an 100% Physical job distribution, with an average salary of $39,000 per year, or $18.8 per hour.

Electron Beam Welder (2nd Shift)

Electro-Methods Inc

South Windsor, CT • On-site

Other

Re-posted 14 days ago

Job description


Position: Electron Beam Welder – 2nd Shift
Location: 330 Governors Highway, South Windsor, CT 06074
Company: Electro-Methods, a Stronvar Aerospace Company

Overview

The Electron Beam (EB) Welder is responsible for performing highly precise electron beam welding operations on aerospace and defense components in accordance with customer specifications, engineering drawings, and applicable quality standards. This role requires strong technical skill, attention to detail, and strict adherence to safety, quality, and regulatory requirements, including AS9100 and special-process controls.

Key Responsibilities

Electron Beam Welding Operations
• Set up, program, and operate electron beam welding equipment, including vacuum chamber preparation and beam parameter configuration (voltage, current, focus, travel speed).
• Perform EB welds on precision aerospace components with tight dimensional and metallurgical tolerances.
• Verify joint fit-up, cleanliness, and material condition prior to welding.
• Conduct in-process monitoring of weld quality and adjust parameters as required.

Quality & Compliance
• Perform work in compliance with AS9100, customer specifications, internal procedures, and special-process requirements.
• Complete required inspection documentation, travelers, and weld records accurately and in real time.
• Support first-article inspections (FAI), audits, and customer or regulatory reviews related to EB welding processes.
• Identify and escalate non-conformances; support root-cause and corrective-action activities.

Equipment & Process Control
• Conduct routine machine checks, preventative maintenance tasks, and basic troubleshooting of EB welding equipment.
• Maintain vacuum integrity, tooling, fixtures, and consumables in accordance with documented procedures.
• Collaborate with Manufacturing Engineering on process development, parameter optimization, and continuous improvement initiatives.

Safety & Housekeeping
• Follow all safety protocols related to high-voltage equipment, vacuum systems, and material handling.
• Maintain a clean, organized, and audit-ready work environment consistent with 5S and Lean practices.

Required Qualifications & Skills

• High school diploma or GED required.
• 3+ years of experience operating electron beam welding equipment in a precision manufacturing or aerospace environment.
• Demonstrated ability to read and interpret engineering drawings, GD&T, weld symbols, and work instructions.
• Experience working under regulated quality systems (AS9100, ISO, NADCAP-style environments preferred).
• Strong attention to detail, documentation accuracy, and process discipline.
• Ability to lift up to 35 lbs and work in a manufacturing environment.

Additional Information

Preferred Qualifications
• Prior experience welding aerospace alloys (titanium, Inconel, stainless steel, aluminum).
• Familiarity with metallurgical principles, heat-affected zones, and weld penetration profiles.
• Experience supporting NDT inspection methods (e.g., FPI, radiography) related to EB weld validation.
• Lean manufacturing or continuous improvement exposure.
• Technical certification or formal training in EB welding or related special processes.
• Prior experience using Cambridge Vacuum Engineering beam welding machine would be a distinct advantage.

Competencies & Behaviors
• Precision and craftsmanship mindset
• Strong quality and safety orientation
• Effective communication with engineering, quality, and operations teams
• Accountability and ownership of work
• Continuous improvement focus aligned with Electro-Methods’ culture

Application Process

Qualified candidates may apply through ADP or submit their résumé via the company’s careers page.

Equal Opportunity Employer Statement

Electro-Methods is an equal opportunity employer. All qualified applicants will receive consideration for employment without regard to race, color, religion, sex, sexual orientation, gender identity, national origin, disability, or status as a protected veteran.