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Sr Process Engineer Jobs in Minnesota (NOW HIRING)

Process Engineer

Winona, MN · On-site

$99K - $126K/yr

The Process Engineer is responsible for leading site based process engineering projects and activities that drive continuous improvement, resolve chronic manufacturing issues, introduce new products ...

Process Engineer

Winona, MN · On-site

$99K - $126K/yr

The Process Engineer is responsible for leading site based process engineering projects and activities that drive continuous improvement, resolve chronic manufacturing issues, introduce new products ...

Process Engineer

MN · On-site

$72K - $121K/yr

Position Summary Mesabi Metallics is seeking a skilled Process Engineer to optimize our concentrator and pellet plant operations. The successful candidate will be responsible for monitoring and ...

Job Summary The Senior Process Automation Engineer role is located in Oakdale, MN and is a key contributor within the Automation Engineering team, supporting service project upgrades across the ...

Job Summary The Senior Process Automation Engineer role is located in Oakdale, MN and is a key contributor within the Automation Engineering team, supporting service project upgrades across the ...

Job Summary The Senior Process Automation Engineer role is located in Oakdale, MN and is a key contributor within the Automation Engineering team, supporting service project upgrades across the ...

Job Summary The Senior Process Automation Engineer role is located in Oakdale, MN and is a key contributor within the Automation Engineering team, supporting service project upgrades across the ...

Job Summary The Senior Process Automation Engineer role is located in Oakdale, MN and is a key contributor within the Automation Engineering team, supporting service project upgrades across the ...

Process Engineer

Stewartville, MN · On-site

$74K - $102K/yr

Description Process Engineer About the Role GEOTEK manufactures engineered fiberglass composite structures for utility infrastructure using continuous manufacturing processes- pultrusion and filament ...

Job Summary The Senior Process Automation Engineer role is located in Oakdale, MN and is a key contributor within the Automation Engineering team, supporting service project upgrades across the ...

Job Summary The Senior Process Automation Engineer role is located in Oakdale, MN and is a key contributor within the Automation Engineering team, supporting service project upgrades across the ...

Showing results 41-60

Sr Process Engineer information

See Minnesota salary details

$73.5K

$118.6K

$167K

How much do sr process engineer jobs pay per year?

As of Aug 11, 2026, the average yearly pay for sr process engineer in Minnesota is $118,622.00, according to ZipRecruiter salary data. Most workers in this role earn between $101,900.00 and $131,700.00 per year, depending on experience, location, and employer.

What are the key skills and qualifications needed to thrive as a Sr Process Engineer?

To thrive as a Sr Process Engineer, you need a solid background in chemical, mechanical, or industrial engineering, often with a bachelor's or master's degree and relevant industry experience. Familiarity with process simulation software (such as Aspen Plus or HYSYS), Six Sigma or Lean certifications, and knowledge of safety and regulatory standards are typically required. Strong problem-solving, project management, and communication skills help distinguish top performers in this role. These skills and qualifications are vital for optimizing processes, ensuring efficiency and safety, and driving continuous improvement in complex manufacturing environments.

What is a Sr Process Engineer?

Senior Process Engineers are experienced professionals responsible for designing, optimizing, and overseeing the processes used in manufacturing or production environments. They analyze workflows, troubleshoot process issues, and implement improvements to increase efficiency, reduce costs, and ensure product quality. Sr Process Engineers often lead teams, manage projects, and work closely with other departments such as quality assurance, maintenance, and operations. Their expertise is crucial in industries like chemicals, pharmaceuticals, oil and gas, and food processing. They typically hold a degree in engineering and have several years of experience in process engineering roles.

How does a Sr Process Engineer typically collaborate with cross-functional teams to improve manufacturing efficiency?

Sr Process Engineers work closely with teams such as production, quality assurance, maintenance, and R&D to identify areas for process optimization. They often lead or participate in cross-functional meetings to gather data, analyze workflow bottlenecks, and implement solutions that enhance efficiency and product quality. Effective communication and project management skills are essential, as Sr Process Engineers must balance technical requirements with practical constraints while ensuring all stakeholders are aligned with proposed changes.

What is the difference between Sr Process Engineer vs Process Engineer?

AspectSr Process EngineerProcess Engineer
QualificationsBachelor's degree in engineering, 5+ years experience, certifications like Six SigmaBachelor's degree in engineering or related field, 1-3 years experience
ResponsibilitiesLead process improvements, optimize manufacturing processes, mentor junior staffAssist in process development, data collection, support process optimization
Work EnvironmentManufacturing plants, industrial facilities, cross-functional teamsManufacturing settings, engineering teams, project-based tasks

The main difference between a Sr Process Engineer and a Process Engineer lies in experience, responsibility level, and scope of work. The Sr Process Engineer typically leads projects, mentors others, and has more advanced qualifications, while the Process Engineer supports and executes process improvements under supervision.

What cities in Minnesota are hiring for Sr Process Engineer jobs? Cities in Minnesota with the most Sr Process Engineer job openings:
Infographic showing various Sr Process Engineer job openings in Minnesota as of August 2026, with employment types broken down into 1% As Needed, 83% Full Time, 12% Part Time, 3% Contract, and 1% Nights. Highlights an 92% Physical, 2% Hybrid, and 6% Remote job distribution, with an average salary of $118,622 per year, or $57 per hour.

Senior Die Cast Process Engineer

Twin Cities Orthopedics

Minneapolis, MN • On-site

$95K - $115K/yr

Full-time

Dental, Vision, Life, Retirement

Re-posted 26 days ago


Twin Cities Orthopedics rating

8.2

Company rating: 8.2 out of 10

Based on 29 frontline employees who took The Breakroom Quiz


Job description

Senior Die Cast Process Engineer
Location: Minneapolis, MN
Company: Twin City Die Castings Company
About Us: Twin City Die Castings Company (TCDC) is a full-service provider of precision Aluminum and Magnesium die castings, proudly serving industries such as Automotive, Recreational, Industrial Equipment, Defense, Aerospace, Computer, HVAC, and Medical. Founded in 1919, TCDC has grown to be one of the premier custom die casters in the industry. We are an employee-owned company, committed to creating custom die casting solutions and fostering a supportive and innovative work environment.
Position Overview: We are seeking a highly skilled and experienced Senior Die Cast Engineer to join our team. This role is based at our Minneapolis, MN plant but will work in our Monticello, MN and Watertown, SD plants as needed. The ideal candidate will have a strong background in die casting processes, materials, and tooling, with a proven track record of leading projects and driving continuous improvement initiatives. This position requires strict adherence to US International Traffic in Arms Regulations (ITAR). Candidates must be a U.S. Person as defined by ITAR regulations.
Key Responsibilities:
  • Design and develop die casting processes and tooling for new products.
  • Lead and manage die casting projects from concept to production.
  • Collaborate with cross-functional teams to ensure product quality and performance.
  • Implement and drive continuous improvement initiatives to optimize production efficiency.
  • Provide technical support and guidance to junior engineers and production staff.
  • Conduct root cause analysis and implement corrective actions for process-related issues.
  • Stay updated with industry trends and advancements in die casting technology.
  • Travel to other plants in Monticello, MN, and Watertown, SD to support manufacturing across the organization.

Qualifications:
  • Bachelor's degree in Manufacturing Engineering or equivalent is required.
  • Minimum of 10 years' experience in a related manufacturing and/or engineering environment.
  • Knowledge of foundry methodologies.
  • Experience in process development or manufacturing engineering related to aluminum die casting.
  • Knowledge of casting dies, metal pouring, critical control parameters, part removal, deburring, etc.
  • Experience with thermal control and process optimization.
  • Familiarity with statistical techniques.
  • Proficient in problem-solving.
  • Proficient in the use of electronic systems and software. CAD experience is a plus.
  • Knowledge of measuring equipment.

Why Work for Twin City Die Castings:
  • Employee Ownership: As an employee-owned company, you will have a stake in the success and growth of TCDC, fostering a sense of pride and ownership in your work.
  • Professional Growth: TCDC provides excellent opportunities for learning and career advancement, with a supportive environment that encourages innovation and continuous improvement.
  • Collaborative Culture: Our team-oriented and family-oriented culture ensures a positive and engaging work environment, where your contributions are valued and recognized.

Wage and Benefits:
  • Wage: $95,000 - $115,000 annual DOQ
  • Employee Ownership (ESOP)
  • 401(k) Match
  • Paid Holidays and Vacations
  • Individual Contributor Health Reimbursement Account (ICHRA) - Chose the plan that's best for you and your family!
  • Flexible Spending Accounts and Health Savings Accounts
  • Vision and Dental Insurance
  • Company-Paid Long and Short-Term Disability Insurance
  • Life Insurance

Join us at Twin City Die Castings Company and be part of a team that is dedicated to excellence, innovation, and community. Apply today and help us shape the future of die casting!
Equal Opportunity Employer/Protected Veterans/Individuals with Disabilities
This employer is required to notify all applicants of their rights pursuant to federal employment laws.
For further information, please review the Know Your Rights notice from the Department of Labor.

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