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Sr Controls Engineer Jobs (NOW HIRING)

Senior Controls Engineer Status: Exempt (salaried) Department: 294 Electrolyzers Position Summary The Senior Controls Engineer is a critical member of the North American execution team. This position ...

Senior Controls Engineer

Addison, TX · On-site

$130K - $165K/yr

Senior Controls Engineer Primary Skills: Engineering Role Description: The Senior Controls Engineer must have 10+ years of experience. For this role, you must be a highly skilled and experienced ...

Senior Controls Engineer

Eugene, OR · On-site

$97K - $128K/yr

Senior Controls Engineer Location: Sutherlin, Oregon - OPEN TO RELOCATING YOU HERE! Position Summary: Our Client is seeking an experienced and innovative Senior Controls Engineer to lead the ...

Senior Controls Engineer

Flagstaff, AZ · On-site

$97K - $128K/yr

Senior Controls Engineer's role designs, modifies, develops, writes and implements all aspects of electrical controls systems software and hardware relevant to equipment used for the processing of ...

Senior Controls Engineer

Germantown, WI · On-site

$98K - $130K/yr

As a Senior Controls Engineer at MGS, you willbe responsible for the design of industrial automation control systems for pharmaceutical and medical device equipment, along with the development and ...

Senior Controls Engineer

Walker, MI · On-site

$100K - $125K/yr

Senior Controls Engineer Position Overview: The Senior Controls Engineer is a high-impact individual contributor who designs, programs, commissions, debugs, and deploys complex automation systems ...

Senior Controls Engineer

Rocky Mount, NC · On-site

$93K - $123K/yr

Continue Your Career as a Senior Controls Engineer in a Growing Company Did you love building as a kid? Do you enjoy taking something apart, just to figure out how to put it back together? Do you ...

Senior Controls Engineer

Fremont, NH · On-site

$130K - $140K/yr

As the Senior Controls Engineer you will have experience developing control software for robots, autonomous vehicles, or any multi-DOF system with complex dynamics. You will work cross functionally ...

Senior Controls Engineer

Newark, DE · On-site

$94K - $125K/yr

Senior Controls Engineer Currently, we are seeking a Senior Controls Engineer to support our Automated Systems Division . We offer tremendous opportunity for growth, competitive compensation and ...

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Sr Controls Engineer information

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$72K

$114.7K

$154K

How much do sr controls engineer jobs pay per year?

As of Jul 3, 2026, the average yearly pay for sr controls engineer in the United States is $114,724.00, according to ZipRecruiter salary data. Most workers in this role earn between $97,000.00 and $128,000.00 per year, depending on experience, location, and employer.

What types of projects and cross-functional collaboration can a Sr Controls Engineer expect in this role?

As a Sr Controls Engineer, you will typically lead or contribute to projects involving the design, implementation, and optimization of automation systems. Collaboration is common with multidisciplinary teams, including mechanical and electrical engineers, software developers, and operations personnel, to ensure seamless integration of control systems. You may also work closely with project managers and clients to define requirements, troubleshoot issues, and deliver solutions that align with production goals. This role often involves balancing technical problem-solving with strong communication skills to coordinate across departments.

What are Sr Controls Engineers?

Sr Controls Engineers are experienced professionals who design, develop, and maintain control systems used in manufacturing, automation, or other industrial processes. They work with hardware and software to ensure machinery operates efficiently, safely, and according to specifications. Their responsibilities often include programming PLCs, troubleshooting system issues, leading projects, and collaborating with multidisciplinary teams. Senior-level controls engineers also mentor junior staff and contribute to the strategic improvement of automation processes.

What are the key skills and qualifications needed to thrive as a Sr Controls Engineer, and why are they important?

To thrive as a Sr Controls Engineer, you need a strong background in electrical engineering, automation, and control systems design, usually supported by a relevant bachelor's degree and significant industry experience. Expertise in PLC programming, SCADA systems, HMI development, and familiarity with industry standards and certifications like ISA or PE is essential. Strong problem-solving, project management, and communication skills set standout professionals apart in this role. These qualifications ensure effective system integration, reliable automation solutions, and successful collaboration on complex engineering projects.

What is the difference between Sr Controls Engineer vs Controls Engineer?

AspectSr Controls EngineerControls Engineer
Required CredentialsBachelor's in Electrical, Mechanical, or related engineering; often 5+ years experience; certifications like PLC or automation certificationsBachelor's in relevant engineering; 1-3 years experience; similar certifications
Work EnvironmentIndustrial plants, manufacturing facilities, automation projectsSimilar industrial settings, project-based work, automation systems
Employer & Industry UsageManufacturing, automation, process control industriesManufacturing, industrial automation, equipment design

The main difference between a Sr Controls Engineer and a Controls Engineer lies in experience level, responsibilities, and expertise. Sr Controls Engineers typically have more years of experience, handle complex automation projects, and may mentor junior staff. Controls Engineers are often earlier in their careers, focusing on implementing and maintaining control systems. Both roles are vital in industrial automation and share similar work environments and industry applications.

More about Sr Controls Engineer jobs
What cities are hiring for Sr Controls Engineer jobs? Cities with the most Sr Controls Engineer job openings:
What states have the most Sr Controls Engineer jobs? States with the most job openings for Sr Controls Engineer jobs include:
Sr. Controls Engineer

$95K - $142K/yr

Full-time

Medical, Dental, Vision, Retirement, PTO

Posted 19 days ago


Plug Power rating

6.7

Company rating: 6.7 out of 10

Based on 33 frontline employees who took The Breakroom Quiz

327th of 421 rated machine equipment manufacturers


Job description

Senior Controls Engineer

Status: Exempt (salaried)

Department: 294 Electrolyzers

Position Summary


The Senior Controls Engineer is a critical member of the North American execution team. This position is responsible for developing and maintaining the SCADA (Supervisory Control and Data Acquisition) system for hydrogen generation, compression, storage, and dispensing equipment/facilities at various Plug Power customer locations. Hydrogen infrastructure performance is largely dependent upon establishing and supporting the proper software programming. The Sr. Controls Engineer creates the base programs to be used in new production as well as helps remotely manage the active fleet of equipment while optimizing system performance and limiting equipment failures/downtime. By partnering with the engineering, manufacturing, and field service teams the Sr. Controls Engineer will develop a thorough understanding of the performance requirements of the hydrogen systems and continually refine controls to enhance system reliability. This role is vital to support Plug Power technology in the field while also furthering the Company's reputation as the industry leader in hydrogen applications.


Core Duties and Responsibilities

  • Develop and deploy software solutions for hydrogen generation, compressions, storage, & dispensing systems focused around process control and optimal system performance
  • Create and manage programs for Human Machine Interfaces (HMIs) and Programmable Logic Controllers (PLCs)
  • Create and manage methods for data acquisition and interpretation of system information
  • Provide leadership when deploying software solutions for H2 infrastructure to ensure appropriate communication and achievement of deliverables
  • Perform system tests to ensure that software and automation solutions are effective and reliable both pre and post deployment
  • Create and provide training to users on system interfacing and troubleshooting
  • Continually engage with H2 generation & infrastructure stakeholders to understand H2 system performance needs
  • Refine system automation and software solutions based upon field data and stakeholder input
  • Manage the engineering change process around software releases
  • Develop, read, and interpret Process & Instrumentation Diagrams (P&IDs) and Electrical Schematics as needed
  • Represent Plug Power in a professional manner at all times and in all interactions
  • Perform all other duties as assigned

Education and Experience

  • BS degree in Engineering, Information Systems or other relevant field of study
  • Five (5) or more years of relevant work history; experience developing HMI & PLC solutions for field applications preferred
  • Prior experience with gas processing and/or refueling systems preferred
  • Experience with
    • PLC Programming - Ladder Logic, Functional Block Diagram, Sequential Flow Charts
    • HMI Programming
    • Schneider automation suite (Citect, Vijeo, Unity, Modicon, etc)
    • Allen Bradley (RS Logix, Factory Talk, etc)
    • Modbus Protocol
    • Data management
    • SQL
    • Microsoft Office suite
  • Ability to travel as needed to carry out duties of the position - up to 20%
  • Demonstrated analytical abilities with strong attention to detail
  • Superior communication skills
  • Ability to manage complex projects and multi-task effectively
  • Excellent follow-through
  • Must be driven and self-motivated
  • Must possess the highest ethical standards and a commitment to work quality

Pay Rate:

$95,040.00 - $142,500.00

We offer a fantastic total rewards package at Plug, and a brief summary is below:
Base salary is determined on a number of factors including but not limited to education, experience, skills, and geography. These factors are considered when making an offer of employment. If you are interested in this position, we'd ask that you apply.
The above pay range, may not take into account local geographic pay variations. If there is an applicable geographic differential, a member of the HR team can discuss that with you.
Health, Dental & Vision Insurance eligibility starting from the first day of hire
401(k) with 5% company match
Bonus eligibility
Paid time off including vacation, personal and sick time
Paid Holidays
Wellness Reimbursement Program
Potential to apply for Tuition Reimbursement
Employee Referral program
Employee Assistance Program
Plug Power Inc. is committed to creating a diverse environment and is proud to be an equal opportunity employer. All qualified applicants will receive consideration for employment without regard to race, color, religion, gender, gender identity or expression, sexual orientation, national origin, genetics, disability, age, or veteran status.


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