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Sr Controls Engineer Jobs (NOW HIRING)

Sr. Controls Engineer

Livonia, MI · On-site

$125K - $135K/yr

Sr. Controls Engineer Location: Farmington Hills, MI Employment Type: Full-Time Industry: Precision Machinery / Industrial Automation / Machine Tools Travel: Occasional travel may be required ...

Senior Controls Engineer

Portage, IN · On-site

$89K - $117K/yr

The Senior Controls Engineer is expected to provide strategic direction in the selection and deployment of automation technologies, mentor junior engineers, and drive innovation in controls ...

Senior Controls Engineer

Germantown, WI

$98K - $130K/yr

As a Senior Controls Engineer at MGS, you will be responsible for the design of industrial automation control systems for pharmaceutical and medical device equipment, along with the development and ...

Senior Controls Engineer

Canton, MI · On-site

$89K - $118K/yr

Venteon is currently seeking a Senior Controls Engineer to fill an opening with a manufacturing company located in Canton, MI

Senior Controls Engineer Status: Exempt (salaried) Department: 294 Electrolyzers Position Summary The Senior Controls Engineer is a critical member of the North American execution team. This position ...

Senior Controls Engineer

Eugene, OR · On-site

$97K - $128K/yr

Senior Controls Engineer Location: Sutherlin, Oregon - OPEN TO RELOCATING YOU HERE! Position Summary: Our Client is seeking an experienced and innovative Senior Controls Engineer to lead the ...

Senior Controls Engineer

Addison, TX · On-site

$130K - $165K/yr

Senior Controls Engineer Primary Skills: Engineering Role Description: The Senior Controls Engineer must have 10+ years of experience. For this role, you must be a highly skilled and experienced ...

Senior Controls Engineer

Flagstaff, AZ · On-site

$97K - $128K/yr

Senior Controls Engineer's role designs, modifies, develops, writes and implements all aspects of electrical controls systems software and hardware relevant to equipment used for the processing of ...

Senior Controls Engineer

Trussville, AL · On-site

$89K - $117K/yr

Senior Controls Engineer The Senior Controls Engineer designs, develops, and implements advanced control systems that support high‑power electrical equipment and integrated energy systems. This ...

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Sr Controls Engineer information

See salary details

$72K

$114.7K

$154K

How much do sr controls engineer jobs pay per year?

As of Jul 24, 2026, the average yearly pay for sr controls engineer in the United States is $114,724.00, according to ZipRecruiter salary data. Most workers in this role earn between $97,000.00 and $128,000.00 per year, depending on experience, location, and employer.

What types of projects and cross-functional collaboration can a Sr Controls Engineer expect in this role?

As a Sr Controls Engineer, you will typically lead or contribute to projects involving the design, implementation, and optimization of automation systems. Collaboration is common with multidisciplinary teams, including mechanical and electrical engineers, software developers, and operations personnel, to ensure seamless integration of control systems. You may also work closely with project managers and clients to define requirements, troubleshoot issues, and deliver solutions that align with production goals. This role often involves balancing technical problem-solving with strong communication skills to coordinate across departments.

What are Sr Controls Engineers?

Sr Controls Engineers are experienced professionals who design, develop, and maintain control systems used in manufacturing, automation, or other industrial processes. They work with hardware and software to ensure machinery operates efficiently, safely, and according to specifications. Their responsibilities often include programming PLCs, troubleshooting system issues, leading projects, and collaborating with multidisciplinary teams. Senior-level controls engineers also mentor junior staff and contribute to the strategic improvement of automation processes.

What are the key skills and qualifications needed to thrive as a Sr Controls Engineer, and why are they important?

To thrive as a Sr Controls Engineer, you need a strong background in electrical engineering, automation, and control systems design, usually supported by a relevant bachelor's degree and significant industry experience. Expertise in PLC programming, SCADA systems, HMI development, and familiarity with industry standards and certifications like ISA or PE is essential. Strong problem-solving, project management, and communication skills set standout professionals apart in this role. These qualifications ensure effective system integration, reliable automation solutions, and successful collaboration on complex engineering projects.

What is the difference between Sr Controls Engineer vs Controls Engineer?

AspectSr Controls EngineerControls Engineer
Required CredentialsBachelor's in Electrical, Mechanical, or related engineering; often 5+ years experience; certifications like PLC or automation certificationsBachelor's in relevant engineering; 1-3 years experience; similar certifications
Work EnvironmentIndustrial plants, manufacturing facilities, automation projectsSimilar industrial settings, project-based work, automation systems
Employer & Industry UsageManufacturing, automation, process control industriesManufacturing, industrial automation, equipment design

The main difference between a Sr Controls Engineer and a Controls Engineer lies in experience level, responsibilities, and expertise. Sr Controls Engineers typically have more years of experience, handle complex automation projects, and may mentor junior staff. Controls Engineers are often earlier in their careers, focusing on implementing and maintaining control systems. Both roles are vital in industrial automation and share similar work environments and industry applications.

More about Sr Controls Engineer jobs
What cities are hiring for Sr Controls Engineer jobs? Cities with the most Sr Controls Engineer job openings:
What states have the most Sr Controls Engineer jobs? States with the most job openings for Sr Controls Engineer jobs include:
What job categories do people searching Sr Controls Engineer jobs look for? The top searched job categories for Sr Controls Engineer jobs are:
Infographic showing various Sr Controls Engineer job openings in the United States as of July 2026, with employment types broken down into 92% Full Time, 6% Part Time, 1% Contract, and 1% Nights. Highlights an 92% Physical, 4% Hybrid, and 4% Remote job distribution, with an average salary of $114,724 per year, or $55.2 per hour.

Sr. Controls Engineer

Connect Force

Livonia, MI • On-site

$125K - $135K/yr

Full-time

Posted 13 days ago


Job description

Sr. Controls Engineer

Location: Farmington Hills, MI
Employment Type: Full-Time
Industry: Precision Machinery / Industrial Automation / Machine Tools
Travel: Occasional travel may be required
Sponsored by: Connect Force Recruiting

Company Overview

Connect Force Recruiting is partnering with a well-established precision machinery manufacturer in the Farmington Hills area. This organization designs, builds, installs, and supports advanced manufacturing equipment used in high-precision industrial and automotive production environments.

This is a confidential search for a hands-on Senior Controls Engineer who enjoys working with complex automated machinery, supporting custom equipment builds, and solving technical challenges in a high-precision manufacturing setting.

Position Summary

We are seeking an experienced Senior Controls Engineer to support the design, programming, troubleshooting, startup, and optimization of advanced industrial machinery and automation systems. This role is ideal for someone with strong PLC, HMI, electrical controls, and machine commissioning experience who enjoys working closely with mechanical, electrical, software, service, and customer teams.

Candidates with experience supporting European or German-engineered machinery, Siemens automation platforms, precision machine tools, grinding, honing, CNC, robotics, or custom automation systems may find this opportunity especially aligned with their background.

This is a strong fit for someone who takes pride in technical precision, structured engineering standards, and building reliable equipment for demanding manufacturing environments.

Key Responsibilities
  • Develop, modify, troubleshoot, and support PLC and HMI programs for advanced industrial machinery.
  • Support controls engineering activities for custom machine builds, retrofits, upgrades, and customer-specific projects.
  • Troubleshoot electrical, software, automation, and machine-control issues during build, startup, commissioning, and service.
  • Work with PLCs, HMIs, drives, sensors, motion systems, safety circuits, and industrial communication networks.
  • Read and interpret electrical schematics, controls drawings, machine layouts, and technical documentation.
  • Support machine startup, debug, validation, customer acceptance, and field commissioning activities.
  • Collaborate with mechanical engineering, electrical design, service, production, and international technical teams.
  • Provide technical support for customers, internal service teams, and production personnel.
  • Assist with controls standards, documentation, process improvements, and troubleshooting best practices.
  • Maintain a strong focus on machine safety, quality, reliability, and long-term equipment performance.
Required Qualifications
  • Minimum of 6 years of controls engineering, automation, machine controls, or related industrial equipment experience.
  • Strong PLC programming and troubleshooting experience.
  • Experience with HMI development, machine software support, and electrical controls troubleshooting.
  • Ability to read and interpret electrical schematics and technical documentation.
  • Experience supporting industrial machinery, automation systems, machine tools, or custom equipment.
  • Strong hands-on troubleshooting ability in shop-floor, machine build, or field-service environments.
  • Comfortable working cross-functionally with engineering, service, production, and customer teams.
  • Strong communication skills and ability to explain technical issues clearly.
  • Safety-focused, detail-oriented, and capable of managing multiple technical priorities.
Preferred Qualifications
  • Experience with Siemens PLCs, Siemens HMIs, drives, motion control, or TIA Portal.
  • Experience with German-engineered, European OEM, or internationally designed machinery.
  • Background with precision machine tools, honing, grinding, CNC equipment, robotics, or automated manufacturing systems.
  • Experience supporting machine commissioning, field service, customer acceptance testing, or equipment installations.
  • Familiarity with industrial communication networks such as Profinet, Ethernet/IP, Profibus, or similar platforms.
  • Experience collaborating with international engineering teams or supporting equipment built to global engineering standards.
  • German language ability is a plus only if helpful for technical collaboration, but is not required.
Work Environment

This role includes work in an engineering, manufacturing, machine-build, and occasional customer-site environment. The position may involve exposure to machinery, electrical panels, moving equipment, noise, oils/coolants, and standard manufacturing conditions. Candidates must be able to follow all safety procedures and PPE requirements.

Why This Opportunity Stands Out

This is an opportunity to work on advanced, highly engineered machinery rather than repetitive production equipment. The right candidate will be involved in complex controls work, technical problem-solving, machine startup, and customer-facing support for precision manufacturing systems.

This role is especially appealing for controls engineers who enjoy structured engineering environments, high-quality machine design, and the challenge of supporting custom industrial equipment with global technical standards.

Compensation

Salary Range: $115,000–$125,000 annually, based on experience.

Application Process

This is a confidential search sponsored by Connect Force Recruiting. Qualified candidates are encouraged to apply to learn more about the company, equipment, responsibilities, travel expectations, compensation, and next steps.

If you’re ready to bring your controls engineering experience to a company where precision, quality, and technical expertise matter, apply today and take the next step in your career.