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Sr Controls Engineer Jobs in Virginia (NOW HIRING)

Senior Controls Engineer

Petersburg, VA · On-site

$95K - $125K/yr

POSITION SUMMARY The Sr. Controls Engineer serves as the site technical authority for industrial controls, automation, and machine control systems within our manufacturing operation. In this role you ...

Senior Controls Engineer

Petersburg, VA · On-site

$95K - $125K/yr

POSITION SUMMARY The Sr. Controls Engineer serves as the site technical authority for industrial controls, automation, and machine control systems within our manufacturing operation. In this role you ...

Senior Controls Engineer

Petersburg, VA · On-site

$100K - $145K/hr

POSITION SUMMARY The Sr. Controls Engineer serves as the site technical authority for industrial controls, automation, and machine control systems within our manufacturing operation. In this role you ...

Senior Controls Engineer

Petersburg, VA · On-site

$100K - $145K/hr

POSITION SUMMARY The Sr. Controls Engineer serves as the site technical authority for industrial controls, automation, and machine control systems within our manufacturing operation. In this role you ...

Senior Controls Engineer

Arlington, VA · On-site

$111K - $147K/yr

The Tract Capital Senior Controls Engineer owns controls discipline design for our behind-the-meter (BTM) generation solutions and integration into Tract's monitoring and command center operations.

Senior Controls Engineer

Bedford, VA

$81K - $107K/yr

The Role As a Senior Process Controls Engineer, you will lead the development, execution, and continuous improvement of manufacturing controls across new and existing programs. This role supports ...

Sr Controls Engineer

Richmond, VA · On-site

$110K - $130K/yr

The Senior Electrical Controls Engineer will be a key player in designing, programming, and commissioning advanced electrical control systems for our custom automated equipment. We are seeking a ...

Sr Controls Engineer

Richmond, VA · On-site

$110 - $130/hr

Position Purpose The Senior Electrical Controls Engineer will be a key player in designing, programming, and commissioning advanced electrical control systems for our custom automated equipment. We ...

Sr. Controls Engineer

Herndon, VA · On-site

$99K - $131K/yr

Develop and modify controls logic programming and graphical user interfaces. Manage multiple stakeholder deliverables, requirements and navigate challenging situations. Financially manage BMS and ...

Sr. Controls Engineer

Herndon, VA · On-site

$99K - $131K/yr

Develop and modify controls logic programming and graphical user interfaces. Manage multiple stakeholder deliverables, requirements and navigate challenging situations. Financially manage BMS and ...

Sr. Controls Engineer

Herndon, VA · On-site

$99K - $131K/yr

Develop and modify controls logic programming and graphical user interfaces. Manage multiple stakeholder deliverables, requirements and navigate challenging situations. Financially manage BMS and ...

Senior Controls Engineer I

Richmond, VA · On-site

$91K - $128K/yr

Senior Controls Engineer I Req Id: 2344 Work Model: On-Site Company: Philip Morris USA State/Province: Virginia Together We Innovate. Together We Change. Are you seeking an opportunity that involves ...

Sr. Controls Engineer

Herndon, VA · On-site

$99K - $131K/yr

Develop and modify controls logic programming and graphical user interfaces. Manage multiple stakeholder deliverables, requirements and navigate challenging situations. Financially manage BMS and ...

Sr. Controls Engineer

Herndon, VA · On-site

$99K - $131K/yr

Develop and modify controls logic programming and graphical user interfaces. Manage multiple stakeholder deliverables, requirements and navigate challenging situations. Financially manage BMS and ...

Senior Controls Engineer

Arlington, VA · On-site +1

$111K - $147K/yr

Position Summary The Senior Controls Engineer will lead the design, testing, commissioning, and continuous improvement of plant-level control systems for utility-scale solar and battery energy ...

Sr. Controls Engineer

Herndon, VA · On-site

$99K - $131K/yr

Develop and modify controls logic programming and graphical user interfaces. Manage multiple stakeholder deliverables, requirements and navigate challenging situations. Financially manage BMS and ...

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Showing results 1-20

Sr Controls Engineer information

See Virginia salary details

$71.4K

$113.7K

$152.7K

How much do sr controls engineer jobs pay per year?

As of Aug 22, 2026, the average yearly pay for sr controls engineer in Virginia is $113,740.00, according to ZipRecruiter salary data. Most workers in this role earn between $96,200.00 and $126,900.00 per year, depending on experience, location, and employer.

What is a Sr Controls Engineer?

Sr Controls Engineers are experienced professionals who design, develop, and maintain control systems used in manufacturing, automation, or other industrial processes. They work with hardware and software to ensure machinery operates efficiently, safely, and according to specifications. Their responsibilities often include programming PLCs, troubleshooting system issues, leading projects, and collaborating with multidisciplinary teams. Senior-level controls engineers also mentor junior staff and contribute to the strategic improvement of automation processes.

What are the key skills and qualifications needed to thrive as a Sr Controls Engineer, and why are they important?

To thrive as a Sr Controls Engineer, you need a strong background in electrical engineering, automation, and control systems design, usually supported by a relevant bachelor's degree and significant industry experience. Expertise in PLC programming, SCADA systems, HMI development, and familiarity with industry standards and certifications like ISA or PE is essential. Strong problem-solving, project management, and communication skills set standout professionals apart in this role. These qualifications ensure effective system integration, reliable automation solutions, and successful collaboration on complex engineering projects.

What types of projects and cross-functional collaboration can a Sr Controls Engineer expect in this role?

As a Sr Controls Engineer, you will typically lead or contribute to projects involving the design, implementation, and optimization of automation systems. Collaboration is common with multidisciplinary teams, including mechanical and electrical engineers, software developers, and operations personnel, to ensure seamless integration of control systems. You may also work closely with project managers and clients to define requirements, troubleshoot issues, and deliver solutions that align with production goals. This role often involves balancing technical problem-solving with strong communication skills to coordinate across departments.

What is the difference between Sr Controls Engineer vs Controls Engineer?

AspectSr Controls EngineerControls Engineer
Required CredentialsBachelor's in Electrical, Mechanical, or related engineering; often 5+ years experience; certifications like PLC or automation certificationsBachelor's in relevant engineering; 1-3 years experience; similar certifications
Work EnvironmentIndustrial plants, manufacturing facilities, automation projectsSimilar industrial settings, project-based work, automation systems
Employer & Industry UsageManufacturing, automation, process control industriesManufacturing, industrial automation, equipment design

The main difference between a Sr Controls Engineer and a Controls Engineer lies in experience level, responsibilities, and expertise. Sr Controls Engineers typically have more years of experience, handle complex automation projects, and may mentor junior staff. Controls Engineers are often earlier in their careers, focusing on implementing and maintaining control systems. Both roles are vital in industrial automation and share similar work environments and industry applications.

What job categories do people searching Sr Controls Engineer jobs in Virginia look for?

The top searched job categories for Sr Controls Engineer jobs in Virginia are:

What cities in Virginia are hiring for Sr Controls Engineer jobs?

Cities in Virginia with the most Sr Controls Engineer job openings:

Infographic showing various Sr Controls Engineer job openings in Virginia as of August 2026, with employment types broken down into 85% Full Time, 12% Part Time, and 3% Contract. Highlights an 85% Physical, 6% Hybrid, and 9% Remote job distribution, with an average salary of $113,740 per year, or $54.7 per hour.

Senior Controls Engineer

Amsted Industries

Petersburg, VA • On-site

$95K - $125K/yr

Full-time

Medical, Dental, Vision, Life, Retirement, PTO

Posted 5 days ago


Amsted Industries rating

6.7

Company rating: 6.7 out of 10

Based on 19 frontline employees who took The Breakroom Quiz

384th of 493 rated machine equipment manufacturers


Job description

POSITION SUMMARY
The Sr. Controls Engineer serves as the site technical authority for industrial controls, automation, and machine control systems within our manufacturing operation. In this role you will lead high impact controls projects from concept and design through commissioning, production handoff, and support. This position is ideal for an engineer who enjoys solving complex manufacturing challenges, building reliable automation systems, and setting technical direction for scalable controls solutions. In this role you will be a hands-on automation expert who can deliver safe, reliable and maintainable control system solutions while serving as a trusted technical resource for engineering, operations, and maintenance.
What you will own - Business Critical Impact
To accomplish this job successfully, an individual must be able to perform each business-critical impact satisfactorily with or without accommodation.
  • Serve as the technical lead for automation, with electrical design responsibility from concept through implementation for new projects and legacy equipment upgrades.
  • Deliver robust, production ready systems that improve reliability, throughput, safety, and overall equipment effectiveness.
  • Maintain and improve controls standards, PLC programming standards, electrical schematics, documentation, and system architecture across manufacturing processes.
  • Support and troubleshoot in production automation equipment to minimize downtime and improve reliability.
  • Strengthen internal automation capability across engineering, process, operations, and maintenance teams.
  • Act as a technical mentor for engineers, technicians, and maintenance specialists.

Controls Engineering, Machine Vision & Robotics
  • Drive common PLC, HMI, motion control, servo, machine vision, robot programming structure, naming conventions, and reusable logic practices.
  • Set expectations for machine quality, system maintainability, and production reliability.
  • Establish and enforce best practices for: Code reusability and modular design, Fault handling and recovery logic, System maintainability and scalability.
  • Backup, restore, version control, and lifecycle management of PLC, HMI, and automation programs using the AssetCentre repository.
  • Drive safe robotic operation and support compliance with applicable ANSI/RIA machine safety requirements.
  • Integrate and standardize vision systems (Cognex, Keyence, etc.) solutions across all manufacturing processes.
  • Apply advanced vision tools and AI-enabled capabilities where appropriate to improve inline quality inspection, repeatability, and production reliability.
  • Technical experience with; Ethernet/IP and Modbus TCP communications, servo and motion control systems and Variable Frequency Drives (VFDs)

Qualifications
  • Bachelor's degree in electrical engineering, Controls Engineering, Mechatronics, Automation Engineering, or a related field from an ABET accredited engineering program.
  • 7+ years of controls engineering experience in manufacturing, automation, material handling, or industrial environments.
  • Advanced PLC/HMI programming experience, with Allen Bradley ControlLogix, CompactLogix, GuardLogix, Studio 5000, FactoryTalk View SE/ME or comparable platform.
  • Experience developing and maintaining electrical drawings using Autodesk AutoCAD Electrical or comparable CAD tool.
  • Robotics integration, troubleshooting, commissioning, and production support experience.
  • Machine vision and sensor based production inspection systems.
  • Strong troubleshooting skills in manufacturing facilities across electrical, controls, networking, motion, vision, and robotic systems.
  • Working knowledge of functional safety, machine safety principles, safety circuits, risk reduction, and industry best practices.

Preferred experience
  • FANUC CNC motion control
  • Automation Direct PLC programming
  • Kuka robotics integration
  • Cognex and Keyence vision programming and integration
  • Stratix Ethernet Switches
  • OpenPLC platforms such as ABB or Rexroth
  • Ignition SCADA
  • Horner OCS
  • Mitsubishi, Omron, or other PLC platforms

Employment requirements
  • Successfully pass a pre-employment drug & background screening
  • Lift, push & pull 10 to 50 lbs
  • Wear department required, employer provided, personal protection equipment (PPE)
  • Be able to regularly stand and move throughout the department and shift
  • Ability to support and travel to domestic and international manufacturing sites as needed.

Why Choose Amsted Rail Petersburg?
  • Employee Ownership: Annual stock awards (10% of compensation)
  • 401(k) Match: Up to 4% dollar-for-dollar
  • Comprehensive Benefits: Medical, dental, vision, HSA with company contributions, life insurance, disability coverage, and pet insurance available after 30 days
  • Competitive Pay: Competitive salary, considering prior experience, plus annual bonus eligibility potential
  • Career Growth: Annual Talent Development
  • Work-Life Balance: Paid Time Off (PTO) starting at 3 weeks of PTO & 11 paid holidays
  • Additional Offerings: Tuition Reimbursement, Referral Bonuses, Employee Discount Programs

Equal Opportunity Employer/Protected Veterans/Individuals with Disabilities
This employer is required to notify all applicants of their rights pursuant to federal employment laws. For further information, please review the Know Your Rights notice from the Department of Labor.

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