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Senior Process Development Engineer Jobs in Texas

Saulsbury Industries, Inc.

SR Process Engineer

Houston, TX · On-site

$99K - $128K/yr

The Senior Process Engineer will also assist with proposal and estimating activities for EPC ... Conceptual development of project scope and estimating for new project proposals * Selects and ...

Hireblazer

Senior Process Engineer

Houston, TX · On-site

$50 - $65/hr

Senior Process Engineer Duration: 6-month Contract to hire Location: Houston, TX Experience: 10+ ... They will predominantly being doing P&ID development. What You ll Bring * Support equipment ...

Optimized Process Designs

Senior Process Engineer

Katy, TX · On-site

$120 - $180/hr

Optimized Process Designs, LLC (OPD), a Koch company, is seeking Senior Process Engineer to join ... Through our people, we have developed a strong, contribution motivated, team with a reputation for ...

Saulsbury Industries

SR Process Engineer

Houston, TX · On-site

$99K - $128K/yr

The Senior Process Engineer will also assist with proposal and estimating activities for EPC ... Conceptual development of project scope and estimating for new project proposals * Selects and ...

Veolia

Senior Process Engineer

Beaumont, TX

$99K - $128K/yr

Leads mid to large scale process development projects and new commercialization efforts. Works ... senior process engineer * Hazardous waste industry or related work experience preferred

OmniOn Power

Senior Process Engineer

Plano, TX · On-site

$99K - $128K/yr

Job Overview The Senior Process Engineer position is the connective tissue between product development and manufacturing execution-responsible for enabling a consistent "design anywhere, build ...

OmniOn Power

Senior Process Engineer

Plano, TX · On-site

$99K - $128K/yr

Job Overview The Senior Process Engineer position is the connective tissue between product development and manufacturing execution-responsible for enabling a consistent"design anywhere, build ...

INEOS AMERICAS LLC

Senior Process Engineer

Pasadena, TX · On-site

$120 - $160/hr

Senior Process Engineer Purpose of the Job: The Senior Process Engineer will identify, recommend ... Participate in the development of operating procedures and training materials. * Provide leadership ...

Saulsbury Industries

SR Process Engineer

Odessa, TX

$104K - $135K/yr

The Senior Process Engineer will also assist with proposal and estimating activities for EPC ... Conceptual development of project scope and estimating for new project proposals * Selects and ...

INEOS

Senior Process Engineer

League City, TX · On-site

$125K - $175K/yr

Senior Process Engineer - Capital Projects Job Grade: H35 Salary Range: $125,000-175,000 (Pay is ... The role leads development and assurance of process engineering deliverables for capital projects ...

Ineos

Senior Process Engineer

League City, TX · On-site

$125K - $175K/yr

Senior Process Engineer - Capital Projects Job Grade: H35 Salary Range: $125,000-175,000 (Pay is ... The role leads development and assurance of process engineering deliverables for capital projects ...

Cheniere Energy

Engineer/Senior Engineer, Process

Gregory, TX · On-site

$89K - $116K/yr

Participate in the development of process basis, preliminary estimates, and schedules for project ... Senior Engineer - Five (5+) years' experience in an industrial setting in engineering or operations ...

Cheniere

Engineer/Senior Engineer, Process

Gregory, TX · On-site

$89K - $116K/yr

Participate in the development of process basis, preliminary estimates, and schedules for project ... Senior Engineer - Five (5+) years' experience in an industrial setting in engineering or operations ...

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All JobsProcess Development Engineer JobsSenior Process Development Engineer JobsSenior Process Development Engineer Jobs in Texas

Senior Process Development Engineer information

See Texas salary details

$69.9K

$112.8K

$158.8K

How much do senior process development engineer jobs pay per year?

As of Aug 10, 2026, the average yearly pay for senior process development engineer in Texas is $112,838.00, according to ZipRecruiter salary data. Most workers in this role earn between $96,900.00 and $125,300.00 per year, depending on experience, location, and employer.

What does a senior process development engineer do?

A Senior Process Development Engineer is responsible for designing, developing, and optimizing manufacturing processes to improve efficiency, quality, and cost-effectiveness. They often lead teams in scaling up processes from the laboratory to full production, troubleshoot technical issues, and implement new technologies or methods. Additionally, they collaborate with cross-functional teams, including R&D, quality assurance, and production, to ensure processes meet regulatory and safety standards. Their expertise helps companies maintain competitive advantages and meet production goals.

What are the key skills and qualifications needed to thrive as a senior process development engineer?

To thrive as a Senior Process Development Engineer, you need a strong background in chemical or mechanical engineering, process optimization, and project management, typically supported by a relevant engineering degree. Familiarity with CAD software, process simulation tools (such as Aspen Plus or MATLAB), and Six Sigma or Lean Manufacturing certifications is often required. Excellent problem-solving, leadership, and communication skills help you coordinate cross-functional teams and drive continuous improvement. These skills are crucial for developing efficient, scalable processes that meet quality standards and business goals.

What are some common challenges a senior process development engineer may face when scaling up a new process from the lab to full production?

Senior Process Development Engineers often encounter challenges such as maintaining product quality and consistency when transitioning from small-scale laboratory experiments to large-scale manufacturing. This process typically involves troubleshooting equipment limitations, optimizing process parameters, and ensuring compliance with safety and regulatory standards. Effective collaboration with cross-functional teams, such as R&D, manufacturing, and quality assurance, is crucial to address these challenges and achieve a smooth scale-up. Adaptability and problem-solving skills are essential to navigate unexpected issues that may arise during this transition.

What is the difference between Senior Process Development Engineer vs Process Engineer?

AspectSenior Process Development EngineerProcess Engineer
CredentialsBachelor's or Master's in Chemical, Mechanical, or Industrial Engineering; experience in process developmentBachelor's degree in Engineering or related field; entry to mid-level experience
Work EnvironmentResearch and development labs, manufacturing facilities, cross-functional teamsManufacturing plants, production lines, process optimization teams
Industry UsagePharmaceuticals, chemicals, biotech, manufacturingManufacturing, chemical processing, consumer goods

The main difference is that Senior Process Development Engineers focus on developing and optimizing new processes, often in R&D settings, while Process Engineers typically oversee existing manufacturing processes to improve efficiency and quality. Senior roles involve more strategic planning and innovation, whereas Process Engineers focus on day-to-day process operations.

What are popular job titles related to Senior Process Development Engineer jobs in Texas? For Senior Process Development Engineer jobs in Texas, the most frequently searched job titles are:
What job categories do people searching Senior Process Development Engineer jobs in Texas look for? The top searched job categories for Senior Process Development Engineer jobs in Texas are:
What cities in Texas are hiring for Senior Process Development Engineer jobs? Cities in Texas with the most Senior Process Development Engineer job openings:
Senior Process Development Engineer jobs near you
Infographic showing various Senior Process Development Engineer job openings in Texas as of August 2026, with employment types broken down into 1% As Needed, 84% Full Time, 13% Part Time, and 2% Contract. Highlights an 91% Physical, 3% Hybrid, and 6% Remote job distribution, with an average salary of $112,838 per year, or $54.2 per hour.

SR Process Engineer

Saulsbury Industries, Inc.

Houston, TX • On-site

$99K - $128K/yr

Full-time

Re-posted 29 days ago

Job description

Take your next step with Saulsbury Industries!
Location: Odessa, TX or Houston, TX
Type: Full Time
General Information/Job Summary
Senior Process Engineer supports the internal process engineering team for EPC projects from FEED to commissioning and post start up activities. Projects are valued as small as $50,000 engineering-only work up to $200mm large scale EPC projects. The Senior Process Engineer will also assist with proposal and estimating activities for EPC project opportunities/bids. Determines methods and solutions for complex engineering problems and selects the most efficient and economical manner in meeting the objectives. Applies advanced engineering techniques and analysis within project scope, and acts as process engineering lead for select projects.
Responsibilities/Competencies
  • Conceptual development of project scope and estimating for new project proposals
  • Selects and implements correct design concepts and fundamental technology used for new projects and designs and/or improvements for existing designs.
  • Ability to interface with other engineering department disciplines/leads to collaborate on projects and identify and develop corrective action on projects issues when they arise.
  • Ensure and maintain compliance with corporate and engineering-specific policies, procedures, and work processes within the process engineering group workflow.
  • Acts as a lead process design engineer on major projects, with a high-level competency of performing tasks.
  • Ability to lead internal and client-related meetings for detailed walkthroughs and explanation of design documents (P&IDs, equipment sizing, Cause & Effect, Plot Plan, PHA, etc.)
  • Ability to review plant 3D models developed by other disciplines to ensure proper configuration, placements of equipment, routing of piping, etc. meets the intent of the process design.
  • Tracking of job specific project budgets to ensure cost control is maintained on projects (labor hours, engineered equipment costs, etc.)
  • Specific experience in the detailed design, installation, and integration of natural gas processing and transmission facility technologies and processes.

Requirements
  • Bachelor's degree in chemical engineering preferred. Other disciplines may be considered provided all requirements and qualifications are met.
  • Minimum of 5 years of professional experience in midstream oil and gas design and/or operations
  • Applicants must be a licensed Professional Engineer or be actively working toward licensure.
  • Experience in working with or within a multi-layered EPC organization.
  • Experience in coordinating and managing multiple simultaneous projects, acting as a lead process engineer.
  • Excellent verbal and written communication, presentation, and relationship building skills with employees and clients.
  • Professional and ethical leaders willing to mentor and train young engineers.
  • Proven ability to work well in a team environment.
  • Committed to preserving and growing the culture and legacy of Saulsbury Industries
  • Travel is occasionally required.

Physical Requirements
  • Prolonged periods sitting at a desk and working on a computer.
  • Ability to stand for extended periods of time.
  • Ability to walk the property and laydown yards.
  • Ability to carry up to 50 pounds.

Saulsbury is an equal opportunity employer. All qualified candidates will receive consideration for employment without regard to race, color, religion, disability, sex, sexual orientation, gender identity or expression, age, national origin, veteran status.

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