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Senior Injection Molding Process Engineer Jobs in Wisconsin

htna

Senior Project Engineer

Milwaukee, WI · On-site

$102K - $133K/yr

The Senior Project Engineer will A) act as an injection molding technical expert helping the ... Understanding of equipment design, automation, and process validation. * Understands injection mold ...

htna

AMG Tooling Engineer

Milwaukee, WI · On-site

Knowledge of manufacturing processes for plastic injection molds and tolerances associated with ... Bachelor's degree in Engineering or a related technical field preferred. Alternatives include some ...

Comar

Process Technician

West Bend, WI · On-site

Perform machine startups, changeovers, and parameter verification for injection molding operations ... Communicate tooling, equipment, or process concerns to maintenance, engineering, or quality teams ...

Comar

Process Technician

West Bend, WI · On-site

$22 - $33/hr

Perform machine startups, changeovers, and parameter verification for injection molding operations ... Communicate tooling, equipment, or process concerns to maintenance, engineering, or quality teams ...

Engineering Industries, Inc.

Set Up Technician

Verona, WI · On-site

$25 - $35/hr

... plastic injection molding process. Who We Are Engineering Industries, Inc. has been proudly serving customers since 1963. We're a certified Great Place to Work and a 100% employee-owned custom ...

Engineering Industries, Inc.

Set Up Technician

Verona, WI · On-site

$20 - $24.75/hr

... plastic injection molding process. Who We Are Engineering Industries, Inc. has been proudly serving customers since 1963. We're a certified Great Place to Work and a 100% employee-owned custom ...

New

Engineering Industries, Inc.

Set Up Technician

Verona, WI · On-site

$25 - $35/hr

... plastic injection molding process. Who We Are Engineering Industries, Inc. has been proudly serving customers since 1963. We're a certified Great Place to Work and a 100% employee-owned custom ...

New

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Senior Injection Molding Process Engineer information

What are the key skills and qualifications needed to thrive as a Senior Injection Molding Process Engineer, and why are they important?

To thrive as a Senior Injection Molding Process Engineer, you need a deep understanding of polymer science, mold design, process optimization, and typically a degree in engineering or a related field. Expertise with CAD software, process simulation tools, and familiarity with quality systems like ISO 9001 are commonly required, along with certifications such as RJG or Six Sigma. Strong analytical thinking, problem-solving abilities, and effective communication are essential soft skills for collaborating with cross-functional teams and troubleshooting production issues. These skills ensure efficient production, high-quality output, and continuous improvement in complex manufacturing environments.

What does a Senior Injection Molding Process Engineer do?

A Senior Injection Molding Process Engineer is responsible for designing, optimizing, and troubleshooting the injection molding process used to manufacture plastic parts. They oversee process improvements, ensure product quality, and collaborate with cross-functional teams to meet production goals. Additionally, they may develop and implement new molding technologies, train staff, and support maintenance of equipment to ensure efficient and reliable operations.

What is the difference between Senior Injection Molding Process Engineer vs Injection Molding Technician?

AspectSenior Injection Molding Process EngineerInjection Molding Technician
CredentialsBachelor's degree in engineering or related field, certifications in process optimizationTechnical diploma or associate degree, on-the-job training
Work EnvironmentDesigning processes, analyzing data, improving production efficiencyOperating machinery, performing setup and maintenance
ResponsibilitiesProcess development, troubleshooting, process validationMachine operation, quality checks, routine maintenance

The Senior Injection Molding Process Engineer focuses on process design, optimization, and troubleshooting, requiring higher-level technical skills and education. In contrast, the Injection Molding Technician handles daily machine operation and maintenance tasks. Both roles are essential in the manufacturing environment but differ in scope and responsibilities.

What are the common challenges faced by Senior Injection Molding Process Engineers when introducing a new mold into production?

Senior Injection Molding Process Engineers often encounter challenges such as optimizing process parameters for new molds, ensuring part quality meets specifications, and troubleshooting issues like warpage or incomplete filling. Collaboration with design, tooling, and quality teams is essential to address these challenges and implement effective solutions quickly. Additionally, balancing production efficiency with consistent quality requires careful monitoring and adjustment during the initial production runs.
What are the most commonly searched types of Injection Molding Process Engineer jobs in Wisconsin? The most popular types of Injection Molding Process Engineer jobs in Wisconsin are:
What are popular job titles related to Senior Injection Molding Process Engineer jobs in Wisconsin? For Senior Injection Molding Process Engineer jobs in Wisconsin, the most frequently searched job titles are:
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What cities in Wisconsin are hiring for Senior Injection Molding Process Engineer jobs? Cities in Wisconsin with the most Senior Injection Molding Process Engineer job openings:
Senior Injection Molding Process Engineer jobs near you

Senior Project Engineer

htna

Milwaukee, WI • On-site

$102K - $133K/yr

Other

Posted 8 days ago

Job description

Job Summary:

The Senior Project Engineer will A) act as an injection molding technical expert helping the product development teams get higher-risk projects done, and B) troubleshoot current projects. For higher-risk new product launches, the project engineer will work closely with project managers to anticipate issues, work to avoid them, and assist with risk reduction efforts. All of this is done while raising the skill level of product development team members and improving our systems and processes. This position ultimately helps all projects – whether involved directly or not – get delivered safely, on time, within scope, and within budget while optimizing OEE. The Project Engineer will act as a technical liaison between all cross-functional teams. This will be achieved while maintaining HellermannTyton's Quality and EHS certifications by supporting all corporate policies, procedures, work instructions, and required documentation.

 

Essential Functions:

  • Participate in Advanced Molding Group Steering Committee. Review systems and processes with the rest of the SteerCo looking for OFI (opportunities for improvement).
  • Technical expertise: Provide consultation on part design, materials, mold design, tooling specifications, processing, and manufacturing feasibility. Uses skills to anticipate and avoid issues.
  • Cross-functional collaboration: Work with project managers, product development engineers, tooling engineers, process engineers, automation, quality, and others to ensure success.
  • Quoting assistance. Support product management to develop quotes for complex injection molding.
  • Continuous improvement: Identify initiatives to improve systems, processes, and workflow efficiency.
  • Troubleshooting: Support manufacturing by troubleshooting product problems as assigned.
  • Support validation, testing, and documentation of new or modified processes and systems.
  • Ensure all project activities comply with safety, quality, and environmental standards.
  • Identify opportunities to improve OEE and reduce the price of non-conformance / cost of poor quality. 

 

Skills:

  • Understands injection molded product development of IATF, ISO, AS9100, APQP, PPAPs, scientific injection molding, injection mold design, and many different polymers, etc.
  • Working knowledge of statistics (Cp, Cpk, standard deviation, SPC). 
  • Project management understanding, including budgeting, scheduling, and risk management.
  • Experience with CAD software, Microsoft O365, flow analysis, and project management tools.
  • Familiarity with continuous improvement methods and root cause analysis tools (5Whys, 8D’s, A3, etc.)
  • Understanding of equipment design, automation, and process validation.
  • Understands injection mold design, mold materials, mold components, and manufacturing methods.
  • Able to coordinate and interpret plastic flow analyses.
  • Excellent communication and interpersonal skills with the ability to influence across organizational levels.
  • Demonstrated critical thinking.
  • Strong analytical and organizational abilities.
  • Results-driven with a collaborative mindset
  • Demonstrated curiosity.
  • Understanding of how people learn and a willingness to help others learn.
  • Ability to manage multiple priorities in a fast-paced manufacturing environment.

 

What You'll Bring

Education & Experience:

  • Bachelor’s degree in Plastics, Mechanical, or Manufacturing Engineering or related discipline.
  • 7+ years of engineering experience in plastic injection molding manufacturing environment.
  • Proven experience managing capital projects and leading cross-functional teams.

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