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Senior Injection Molding Process Engineer Jobs in Wisconsin

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Molding Technician

Baldwin, WI

$24 - $32/hr

Installation and removal of molds in the injection molding machine * Setup and Process jobs to ... range of plastic engineering materials to ensure proper quality and function of parts

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Senior Injection Molding Process Engineer information

What does a senior injection molding process engineer do?

A Senior Injection Molding Process Engineer is responsible for designing, optimizing, and troubleshooting the injection molding process used to manufacture plastic parts. They oversee process improvements, ensure product quality, and collaborate with cross-functional teams to meet production goals. Additionally, they may develop and implement new molding technologies, train staff, and support maintenance of equipment to ensure efficient and reliable operations.

What are the key skills and qualifications needed to thrive as a senior injection molding process engineer?

To thrive as a Senior Injection Molding Process Engineer, you need a deep understanding of polymer science, mold design, process optimization, and typically a degree in engineering or a related field. Expertise with CAD software, process simulation tools, and familiarity with quality systems like ISO 9001 are commonly required, along with certifications such as RJG or Six Sigma. Strong analytical thinking, problem-solving abilities, and effective communication are essential soft skills for collaborating with cross-functional teams and troubleshooting production issues. These skills ensure efficient production, high-quality output, and continuous improvement in complex manufacturing environments.

What are the common challenges faced by senior injection molding process engineers when introducing a new mold into production?

Senior Injection Molding Process Engineers often encounter challenges such as optimizing process parameters for new molds, ensuring part quality meets specifications, and troubleshooting issues like warpage or incomplete filling. Collaboration with design, tooling, and quality teams is essential to address these challenges and implement effective solutions quickly. Additionally, balancing production efficiency with consistent quality requires careful monitoring and adjustment during the initial production runs.

What is the difference between Senior Injection Molding Process Engineer vs Injection Molding Technician?

AspectSenior Injection Molding Process EngineerInjection Molding Technician
CredentialsBachelor's degree in engineering or related field, certifications in process optimizationTechnical diploma or associate degree, on-the-job training
Work EnvironmentDesigning processes, analyzing data, improving production efficiencyOperating machinery, performing setup and maintenance
ResponsibilitiesProcess development, troubleshooting, process validationMachine operation, quality checks, routine maintenance

The Senior Injection Molding Process Engineer focuses on process design, optimization, and troubleshooting, requiring higher-level technical skills and education. In contrast, the Injection Molding Technician handles daily machine operation and maintenance tasks. Both roles are essential in the manufacturing environment but differ in scope and responsibilities.

What are the most commonly searched types of Injection Molding Process Engineer jobs in Wisconsin?

The most popular types of Injection Molding Process Engineer jobs in Wisconsin are:

What are popular job titles related to Senior Injection Molding Process Engineer jobs in Wisconsin?

For Senior Injection Molding Process Engineer jobs in Wisconsin, the most frequently searched job titles are:

What job categories do people searching Senior Injection Molding Process Engineer jobs in Wisconsin look for?

The top searched job categories for Senior Injection Molding Process Engineer jobs in Wisconsin are:

What cities in Wisconsin are hiring for Senior Injection Molding Process Engineer jobs?

Cities in Wisconsin with the most Senior Injection Molding Process Engineer job openings:

Senior Injection Molding Process Engineer jobs near you

Molding Technician - D1

Koch Industries

New Richmond, WI • On-site

Full-time

Medical, Dental, Vision, Life, Retirement, PTO

Posted 9 days ago

Koch Industries rating

8.0

Company rating: 8.0 out of 10

Based on 53 frontline employees who took The Breakroom Quiz

138th of 543 rated manufacturers

Job description

Your Job
Phillips-Medisize, a leader in innovative medical and pharmaceutical products manufacturing, is seeking an experienced Molding Technician to join our dynamic team at our New Richmond, Wisconsin facility. As a Molding Technician, you will play a critical role in ensuring the quality and precision of our injection molding processes. Your expertise will be vital in the setup, operation, and maintenance of our molding equipment, contributing directly to the production of high-quality medical devices that improve patient outcomes worldwide. Join us in our mission to enhance healthcare globally through innovation and excellence in manufacturing.
Our Team
Phillips-Medisize is seeking an Experienced Molding Technician to support manufacturing operations for our New Richmond, Wisconsin facility.
Shift(s):
12 Hour Rotating days shift, 5am - 5pm (2-2-3 schedule) D1
12 Hour Rotating days shift, 5pm - 5am (2-2-3 schedule) N1
What You Will Do
  • Set up, start up, and change over production jobs and tooling, consistent with process control capabilities and quoted standards that may include reaching, bending, torquing, squatting etc... Answer alarms as they arise. May include basic robotics, part pickers and vision systems.
  • Setup and operate job related equipment including molding machines, powered industrial trucks, overhead cranes, power mold carts, and power mold lifts. Daily use of computers, Programmable Logic Controllers(PLC), and Human-Machine Interfaces(HMI) . Daily use of hand and power tools alongside handheld testing equipment.
  • Use proper process procedure documentation and databases for performing routine set up functions and troubleshooting work, and record process parameters into plant ERP system in our ISO and FDA molding environment.
  • Evaluate molding processes in order to update techniques and improve quality, safety and productivity efficiencies. Including troubleshooting to ensure the processes fall within validated windows and established guidelines while maintaining an acceptable part.
  • Communicate important information to Mold Techs on next shift pass-off.
  • Work with other production groups to meet production and quality requirements.
  • Some programs may have vision requirements and/or require working in cleanroom environments.

Who You Are (Basic Qualifications)
One of the following:
  • 2 years of technical experience or trade experience
  • Accredited Plastics, Electromechanical or Engineering education
  • 1 year Injection Molding Processing experience

What Will Put You Ahead:
  • Basic knowledge of hydraulics, pneumatics, electrical, and variety of engineering grade resins.
  • Understanding of scientific molding and decoupled processes.
  • Ability to transfer molding process from one IMM to another.
  • Variety of IMM brands and functions, as well as multiple tooling functions including hot runners, valve gating, and externally driven cores.
  • SAP experience.
  • LSR experience.
  • Experience with advanced diagnostic interpretation and troubleshooting involving eDART/Copilot.

*This position does not qualify for VISA Sponsorship.
#LI-SD5
At Koch companies, we are entrepreneurs. This means we openly challenge the status quo, find new ways to create value and get rewarded for our individual contributions. Any compensation range provided for a role is an estimate determined by available market data. The actual amount may be higher or lower than the range provided considering each candidate's knowledge, skills, abilities, and geographic location. If you have questions, please speak to your recruiter about the flexibility and detail of our compensation philosophy.
Hiring Philosophy
All Koch companies value diversity of thought, perspectives, aptitudes, experiences, and backgrounds. We are Military Ready and Second Chance employers. Learn more about our hiring philosophy here .
Who We Are
As a Molex company, Phillips-Medisize mobilizes and deploys specialized capabilities and services across highly regulated industries, including health care, regulated consumer, automotive and defense. We design, develop and create innovative and life-changing medical technologies for millions of people around the globe.
At Koch, employees are empowered to do what they do best to make life better. Learn how our business philosophy helps employees unleash their potential while creating value for themselves and the company.
Our Benefits
Our goal is for each employee, and their families, to live fulfilling and healthy lives. We provide essential resources and support to build and maintain physical, financial, and emotional strength - focusing on overall wellbeing so you can focus on what matters most. Our benefits plan includes - medical, dental, vision, flexible spending and health savings accounts, life insurance, ADD, disability, retirement, paid vacation/time off, educational assistance, and may also include infertility assistance, paid parental leave and adoption assistance. Specific eligibility criteria is set by the applicable Summary Plan Description, policy or guideline and benefits may vary by geographic region. If you have questions on what benefits apply to you, please speak to your recruiter.
Additionally, everyone has individual work and personal needs. We seek to enable the best work environment that helps you and the business work together to produce superior results.
Equal Opportunities
Equal Opportunity Employer, including disability and protected veteran status. Except where prohibited by state law, some offers of employment are conditioned upon successfully passing a drug test. This employer uses E-Verify. Please click here for additional information.

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