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Senior Injection Molding Process Engineer Jobs in Wisconsin

Senior Process Technician (Injection Molding) Sector: Tier 1 Automotive & High-Precision ... Work closely with Engineering during mold trials (sampling) to define the process window and ...

Escalate chronic instability to Process Engineering with structured diagnostic documentation ... Required Skills * Minimum 5-8 years of injection molding process experience in a high-speed ...

Escalate chronic instability to Process Engineering with structured diagnostic documentation ... Required Skills * Minimum 5-8 years of injection molding process experience in a high-speed ...

Senior Project Engineer

Milwaukee, WI

$102K - $133K/yr

The Senior Project Engineer will A) act as an injection molding technical expert helping the ... Understanding of equipment design, automation, and process validation. * Understands injection mold ...

Knowledge of manufacturing processes for plastic injection molds and tolerances associated with ... Bachelor's degree in Engineering or a related technical field preferred. Alternatives include some ...

Set Up Technician

Verona, WI ยท On-site

$20 - $24.75/hr

... plastic injection molding process. Who We Are Engineering Industries, Inc. has been proudly serving customers since 1963. We're a certified Great Place to Work and a 100% employee-owned custom ...

Process Technician

Richfield, WI ยท On-site

$30 - $40/hr

Partner with Process Engineers and Tooling teams to improve performance. * 5-7 years of plastics injection molding experience. * Forklift and Lockout/Tagout certification. * Basic hydraulic ...

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Process Technician

Germantown, WI ยท On-site

$30 - $40/hr

Partner with Process Engineers and Tooling teams to improve performance. * 5-7 years of plastics injection molding experience. * Forklift and Lockout/Tagout certification. * Basic hydraulic ...

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Senior Injection Molding Process Engineer information

What are the key skills and qualifications needed to thrive as a Senior Injection Molding Process Engineer, and why are they important?

To thrive as a Senior Injection Molding Process Engineer, you need a deep understanding of polymer science, mold design, process optimization, and typically a degree in engineering or a related field. Expertise with CAD software, process simulation tools, and familiarity with quality systems like ISO 9001 are commonly required, along with certifications such as RJG or Six Sigma. Strong analytical thinking, problem-solving abilities, and effective communication are essential soft skills for collaborating with cross-functional teams and troubleshooting production issues. These skills ensure efficient production, high-quality output, and continuous improvement in complex manufacturing environments.

What does a Senior Injection Molding Process Engineer do?

A Senior Injection Molding Process Engineer is responsible for designing, optimizing, and troubleshooting the injection molding process used to manufacture plastic parts. They oversee process improvements, ensure product quality, and collaborate with cross-functional teams to meet production goals. Additionally, they may develop and implement new molding technologies, train staff, and support maintenance of equipment to ensure efficient and reliable operations.

What is the difference between Senior Injection Molding Process Engineer vs Injection Molding Technician?

AspectSenior Injection Molding Process EngineerInjection Molding Technician
CredentialsBachelor's degree in engineering or related field, certifications in process optimizationTechnical diploma or associate degree, on-the-job training
Work EnvironmentDesigning processes, analyzing data, improving production efficiencyOperating machinery, performing setup and maintenance
ResponsibilitiesProcess development, troubleshooting, process validationMachine operation, quality checks, routine maintenance

The Senior Injection Molding Process Engineer focuses on process design, optimization, and troubleshooting, requiring higher-level technical skills and education. In contrast, the Injection Molding Technician handles daily machine operation and maintenance tasks. Both roles are essential in the manufacturing environment but differ in scope and responsibilities.

What are the common challenges faced by Senior Injection Molding Process Engineers when introducing a new mold into production?

Senior Injection Molding Process Engineers often encounter challenges such as optimizing process parameters for new molds, ensuring part quality meets specifications, and troubleshooting issues like warpage or incomplete filling. Collaboration with design, tooling, and quality teams is essential to address these challenges and implement effective solutions quickly. Additionally, balancing production efficiency with consistent quality requires careful monitoring and adjustment during the initial production runs.
What are the most commonly searched types of Injection Molding Process Engineer jobs in Wisconsin? The most popular types of Injection Molding Process Engineer jobs in Wisconsin are:
What job categories do people searching Senior Injection Molding Process Engineer jobs in Wisconsin look for? The top searched job categories for Senior Injection Molding Process Engineer jobs in Wisconsin are:
What cities in Wisconsin are hiring for Senior Injection Molding Process Engineer jobs? Cities in Wisconsin with the most Senior Injection Molding Process Engineer job openings:

Senior Project Engineer

McDonald Plastic Molding, Inc

Cuba City, WI โ€ข On-site

$99K - $129K/yr

Full-time

Re-posted 11 days ago


Job description

Come and work for a company that continues to grow and flourish and where our people make a difference! McDonald Plastic Molding is a subsidiary of A.Y. McDonald. A.Y. McDonald is a privately owned company founded in 1856. People join our business (and stay) because of our collaborative workplace, drive for innovation, and our family-oriented culture. We are a custom injection molding company known for producing high quality products that meet the needs of our customers.

SUMMARY

The Sr. Project Engineer is responsible for managing the introduction of new projects through various stages, managing future engineering changes, assisting in resolving any manufacturing issues associated with the tools, and implementing continuous improvement activities.

ESSENTIAL DUTIES AND RESPONSIBILITIES include the following:

  • Obtain information from the appropriate manufacturing, quality, internal engineering, and purchasing to provide the optimum proposal to the customer.
  • Perform all cost estimating functions during the development cycle using established APQP procedures, establish all standards for each job, from material to process to production.
  • Place all new tooling & fixture builds through MPMโ€™s APQP process and be responsible for all mechanical design functions and tooling program management. Schedule all samples and provide support at all stages of the process. Communicate and document pertinent set-up and processing information to molding technicians.
  • Update routings, BOMโ€™s and BOOโ€™s to reflect engineering change requests; oversee updating of engineering print files & revisions to engineering prints, as well as reviewing and updating standards for accuracy and reducing manufacturing variances.
  • Provide proposals for annual continuous improvement and cost reduction opportunities.
  • Interact with manufacturing personnel to establish standard processes to ensure customer expectations are being met, and to provide ongoing support for production requirements.
  • Establishes all quality plans for each part (FMEAโ€™s, Control Plans, Work Instructions, Work Cell Layouts and PPAPโ€™s) and works as team leader with manufacturing & QA to obtain completed documents.
  • Strives to obtain continuous education & maintenance of high level of education related to current and new tooling, machinery, materials, and processing.
  • Travel to customer and vendor locations or other McDonald Plastic Molding facilities.

REQUIRED QUALIFICATIONS

  • Bachelor's degree from four-year College or University, in Engineering or Industrial Technologies, plus 3-5 years of relevant experience working in a manufacturing environment. An equivalent combination of education and experience will be considered.
  • Have a clear understanding of the injection molding process for thermoplastic materials.
  • Demonstrated experience operating within a team environment that emphasizes collaborative decision making and coordination between multiple functions both inside the business and at the corporate level.
  • Experience with Mold Flow, mold design, and DFM a plus.
  • Experience in Engineering Project Management, PMP a plus
  • Experience using Creo, Solidworks, or similar CAD/CAM software a plus.
  • Experience reading and interpreting 2D part prints with associated GD&T.
  • Must have a record that demonstrates customer focus, strategic thinking, results driven, and problem solving.
  • Excellent written and verbal skills.

BENEFITS

Benefits include major medical (BCBS), Delta dental and vision, company sponsored basic life insurance and short-term disability. Voluntary life insurance, accidental death and dismemberment, and long-term disability available. Competitive 401(k) with company matching, generous PTO, 10 paid holidays, and company giveaways, family picnics, and more!

A 6-panel (no THC) drug screen required

McDonald Plastic Molding is an equal opportunity employer.

Equal Opportunity Employer
This employer is required to notify all applicants of their rights pursuant to federal employment laws. For further information, please review the Know Your Rights notice from the Department of Labor.