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Flex Schedule Injection Molding Process Engineer Jobs in Wisconsin

Sr. Process Engineer

Mukwonago, WI ยท On-site

$102K - $132K/yr

Be process matter expert in injection molding process supporting and guiding the molding role process engineers * Work with project launch team support the launch of new product lines in the plant ...

Sr. Process Engineer

Mukwonago, WI ยท On-site

$102K - $132K/yr

Be process matter expert in injection molding process supporting and guiding the molding role process engineers * Work with project launch team support the launch of new product lines in the plant ...

This position focuses on process optimization, material performance in molding, molding parameters ... injection molding capability across the engineering team. * Partner with Operations, Tooling ...

The role focuses on optimizing the injection molding process by leveraging the latest cutting-edge technologies the industry has to offer. The Principal Process Engineer will focus on spearheading ...

As a Process Engineer at MGS, you will be responsible for the upkeep of equipment and processes to ... Devises and recommends new or modified components of plastic injection molding machinery.

As a Process Engineer at MGS, you will be responsible for the upkeep of equipment and processes to ... Devises and recommends new or modified components of plastic injection molding machinery.

Injection Molding Technician

Kenosha, WI ยท On-site

$21.50 - $28.75/hr

... innovative, engineered solutions and motion transfer assemblies for the automotive industry. We ... Molding technicians will troubleshoot equipment and process issues, perform inspections, and ...

Implement and maintain process parameters to ensure repeatable, stable production. * Lead root ... Collaborate with engineering and quality teams on new mold trials, validation, and production ...

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Injection Molding Technician

Racine, WI ยท On-site

$20 - $25/hr

Working with the Process Technician, sets up and operates an injection molding machine for the purpose of shaping plastics while maintaining departmental Safety, Quality and Delivery objectives.

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Flex Schedule Injection Molding Process Engineer information

What are the key skills and qualifications needed to thrive as a Flex Schedule Injection Molding Process Engineer, and why are they important?

A Flex Schedule Injection Molding Process Engineer requires a solid background in plastics engineering or mechanical engineering, experience with injection molding processes, and often a relevant degree. Familiarity with CAD software, process monitoring systems, and certifications like RJG or Scientific Molding are commonly expected. Strong problem-solving abilities, attention to detail, and effective communication skills help engineers collaborate across shifts and respond to production issues efficiently. These skills ensure consistent product quality, optimized manufacturing processes, and smooth workflow coverage in dynamic, around-the-clock environments.

What does a Flex Schedule Injection Molding Process Engineer do?

A Flex Schedule Injection Molding Process Engineer is responsible for developing, optimizing, and troubleshooting the injection molding process used to manufacture plastic parts and products. The 'flex schedule' aspect means that the engineer may work non-traditional hours, such as evenings, weekends, or rotating shifts, to support 24/7 production needs. Their duties include setting up molding machines, improving cycle times, ensuring product quality, and collaborating with other teams to resolve technical issues. They also help implement process improvements to increase efficiency and reduce costs, all while adhering to safety and quality standards.

What is the difference between Flex Schedule Injection Molding Process Engineer vs Standard Injection Molding Process Engineer?

AspectFlex Schedule Injection Molding Process EngineerStandard Injection Molding Process Engineer
Work HoursFlexible, variable shifts based on production needsTypically fixed, regular shifts
CertificationsOften requires certifications in injection molding and process optimizationSimilar certifications, may vary by employer
Work EnvironmentManufacturing plants with adaptable schedulesStandard manufacturing settings
Industry UsageCommon in companies prioritizing flexible staffingStandard in most manufacturing facilities

The main difference between a Flex Schedule Injection Molding Process Engineer and a Standard Injection Molding Process Engineer lies in work hours flexibility. The flex schedule role offers adaptable shifts to meet production demands, while the standard role follows fixed schedules. Both roles require similar certifications and work in manufacturing environments, but the flex schedule position provides greater scheduling flexibility to accommodate dynamic production needs.

What are some common challenges faced by Flex Schedule Injection Molding Process Engineers, and how can they be addressed?

One common challenge for Flex Schedule Injection Molding Process Engineers is managing production efficiency while adapting to varying work schedules. Flex shifts can introduce variability in machine operation and team coordination, making communication and documentation especially important. Engineers may also need to quickly troubleshoot process deviations that occur during off-peak hours when fewer support staff are available. Developing strong cross-shift handoff processes and utilizing digital tracking tools can help ensure continuity and consistent quality across all schedules.
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What cities in Wisconsin are hiring for Flex Schedule Injection Molding Process Engineer jobs? Cities in Wisconsin with the most Flex Schedule Injection Molding Process Engineer job openings:
Injection Molding Plastics Process Technician

Injection Molding Plastics Process Technician

AprilAire

Poynette, WI โ€ข On-site

$24.75 - $29.75/hr

Full-time

Posted 4 days ago


Job description

Overview
We are currently looking for an experienced Injection Molding Process Technician - Plastics to join our Poynette Ops team! In this role you will be responsible for overseeing and optimizing all aspects of plastic injection molding operations to ensure safe, efficient,
and high-quality production. This position supports daily manufacturing activities by setting up molding machines, completing mold changeovers, adjusting process parameters, and maintaining stable and repeatable operations in support of the manufacturing schedule.
This is a 2nd shift, fully onsite position with working hours of 3:00pm - 11:30pm Mon-Fri.
Responsibilities
Machine Operation & Process Control
  • Operate and manage plastic injection molding machines and auxiliary equipment, monitoring and adjusting process parameters to maintain stable, high-quality production and minimize scrap.
  • Perform efficient mold changeovers and ensure accurate machine settings for each part number.
  • Ensure all molded parts meet drawing, specification, and quality requirements through disciplined process control.

Troubleshooting & Repair
  • Diagnose and resolve mechanical, electrical, hydraulic, pneumatic, and electronic issues affecting molding operations using sound engineering practices and modern diagnostic tools.
  • Perform emergency repairs during assigned shift and provide off hours support when needed to prevent production delays.
  • Recommend and implement corrective actions or process modifications to improve equipment reliability and part quality.

Mold Setup, Maintenance & Reliability
  • Set up, install, repair, and maintain injection molds to ensure consistent performance, part integrity, and extended mold life.
  • Complete scheduled preventative maintenance on molds, machines, and related equipment.

Process Optimization & Data Analysis
  • Collect, interpret, and analyze production data to identify opportunities for improving efficiency, cycle times, capacity, quality, and reducing downtime or setup time.
  • Support continuous improvement initiatives and contribute to the development of robust, repeatable processes.

Engineering & Prototype Support
  • Collaborate with Manufacturing and Process Engineering teams to design, build, test, and validate prototype machinery, fixtures, and devices involving mechanical, electrical, hydraulic, and pneumatic systems.
  • Support special projects involving equipment upgrades, new process development, or tooling trials.

Safety & Compliance
  • Follow all safety procedures, particularly when working with high voltage systems, stored energy devices, and mechanical hazards.
  • Use testing instruments and diagnostic equipment to ensure safe, reliable operation of circuits, components, controls, and systems.

Professional Development
  • Participate in training programs, technical seminars, and relevant industry events to maintain and enhance technical knowledge.

Qualifications
  • Two year extrusion molding, plastic injection or other related technical field/trade experience required.
  • Experience with tool change over and machine set up required,
  • Team mentality and collaborative approach
  • Curious and inquisitive mindset with focus on problem-solving
  • General understanding of Scientific Molding Methodology and Principles
  • Basic electrical and hydraulic knowledge preferred
  • Experience troubleshooting limit switches, heater bands and hydraulic cores
  • Prior Cross-functional collaboration (materials, production, shipping/receiving, engineering) experience required
  • Ability to translate complex data into actionable recommendations
  • Strong critical thinking and root-cause analysis
  • Proactive issue identification and resolution
  • Ability to thrive in fast-paced environments

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