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Flex Schedule Injection Molding Process Engineer Jobs in Wisconsin

HotRun Inc.

Process Technician

Milwaukee, WI · On-site

Senior Process Technician (Injection Molding) Sector: Tier 1 Automotive & High-Precision ... Work closely with Engineering during mold trials (sampling) to define the process window and ...

Aptar Group

Tooling Engineer

Mukwonago, WI · On-site

Working knowledge of the injection molding process. * Mechanical and industrial engineering skills ... flex spending, pet care, auto & home, critical illness, and a wellness program. BE YOU. BE APTAR.

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Flex Schedule Injection Molding Process Engineer information

What are the key skills and qualifications needed to thrive as a Flex Schedule Injection Molding Process Engineer, and why are they important?

A Flex Schedule Injection Molding Process Engineer requires a solid background in plastics engineering or mechanical engineering, experience with injection molding processes, and often a relevant degree. Familiarity with CAD software, process monitoring systems, and certifications like RJG or Scientific Molding are commonly expected. Strong problem-solving abilities, attention to detail, and effective communication skills help engineers collaborate across shifts and respond to production issues efficiently. These skills ensure consistent product quality, optimized manufacturing processes, and smooth workflow coverage in dynamic, around-the-clock environments.

What does a Flex Schedule Injection Molding Process Engineer do?

A Flex Schedule Injection Molding Process Engineer is responsible for developing, optimizing, and troubleshooting the injection molding process used to manufacture plastic parts and products. The 'flex schedule' aspect means that the engineer may work non-traditional hours, such as evenings, weekends, or rotating shifts, to support 24/7 production needs. Their duties include setting up molding machines, improving cycle times, ensuring product quality, and collaborating with other teams to resolve technical issues. They also help implement process improvements to increase efficiency and reduce costs, all while adhering to safety and quality standards.

What is the difference between Flex Schedule Injection Molding Process Engineer vs Standard Injection Molding Process Engineer?

AspectFlex Schedule Injection Molding Process EngineerStandard Injection Molding Process Engineer
Work HoursFlexible, variable shifts based on production needsTypically fixed, regular shifts
CertificationsOften requires certifications in injection molding and process optimizationSimilar certifications, may vary by employer
Work EnvironmentManufacturing plants with adaptable schedulesStandard manufacturing settings
Industry UsageCommon in companies prioritizing flexible staffingStandard in most manufacturing facilities

The main difference between a Flex Schedule Injection Molding Process Engineer and a Standard Injection Molding Process Engineer lies in work hours flexibility. The flex schedule role offers adaptable shifts to meet production demands, while the standard role follows fixed schedules. Both roles require similar certifications and work in manufacturing environments, but the flex schedule position provides greater scheduling flexibility to accommodate dynamic production needs.

What are some common challenges faced by Flex Schedule Injection Molding Process Engineers, and how can they be addressed?

One common challenge for Flex Schedule Injection Molding Process Engineers is managing production efficiency while adapting to varying work schedules. Flex shifts can introduce variability in machine operation and team coordination, making communication and documentation especially important. Engineers may also need to quickly troubleshoot process deviations that occur during off-peak hours when fewer support staff are available. Developing strong cross-shift handoff processes and utilizing digital tracking tools can help ensure continuity and consistent quality across all schedules.
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Flex Schedule Injection Molding Process Engineer jobs near you

Process Technician

HotRun Inc.

Milwaukee, WI • On-site

Full-time

Medical, Retirement

Posted 26 days ago

Job description

Senior Process Technician (Injection Molding)
Sector: Tier 1 Automotive & High-Precision Electronics
The Role As a Senior Process Technician, you will be the technical backbone of our molding department. You are responsible for the setup, stabilization, and optimization of complex injection molding processes for high-tolerance automotive components and precision electronic housings. We are looking for a "Scientific Molder" who goes beyond "turning knobs" to understand the why behind the polymer behavior.
Core Responsibilities
  • Scientific Process Development: Establish and maintain robust "decoupled" molding processes (Scientific Molding) to ensure consistent part quality and cycle time optimization.
  • Technical Troubleshooting: Diagnose and resolve complex molding issues (e.g., flash, splay, short shots, dimensional instability) using root-cause analysis rather than "trial and error."
  • New Product Launch (NPI): Work closely with Engineering during mold trials (sampling) to define the process window and provide feedback on mold design and functionality.
  • Automation Integration: Coordinate with the automation team to ensure 3-axis or 6-axis robots (end-of-arm tooling) are synchronized with the press for seamless part extraction.
  • Quality & Compliance: Ensure all processes adhere to IATF 16949 and ISO 9001 standards. Perform first-piece inspections and monitor SPC (Statistical Process Control) data to prevent defects.
  • Mentorship: Act as a technical lead for junior technicians and operators, fostering a culture of technical excellence and safety.
Key Qualifications
  • Experience: 5+ years of hands-on processing experience in a high-volume injection molding environment (Automotive or Electronics experience preferred).
  • Technical Mastery: Strong understanding of RJG, Paulson, or similar Scientific Molding methodologies.
  • Machine Knowledge: Proficiency with major press brands (e.g., Engel, Arburg, Husky, Fanuc, or Milacron) and their respective control systems.
  • Material Expertise: Deep knowledge of engineered resins (e.g., PBT, Nylon/GF, PC/ABS) and their specific processing requirements.
  • Tooling Logic: Ability to identify mold issues (venting, cooling, gate wear) versus processing issues.
Preferred Skills & Certifications
  • RJG Master Molder I or II certification is highly desirable.
  • Experience with hot runner systems (Mold-Masters, Yudo, etc.).
  • Familiarity with Lean Manufacturing (5S, Kaizen) and SMED (Single-Minute Exchange of Die) principles to reduce changeover times.
Why Join Us?
  • Cutting-Edge Tech: Work with the latest in all-electric presses and advanced robotic cells.
  • Stability: Long-term career growth within a global Tier 1 supplier.
  • Comprehensive Benefits: Competitive hourly rate/salary, overtime opportunities, 401k/RRSP matching, and premium health coverage.

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