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Senior Chemical Process Engineer Jobs in Wisconsin

Process Engineer

Hudson, WI ยท On-site

$85K - $120K/yr

Responsibilities / Tasks GEA Group, located in Oakdale, MN, is searching for a mid-senior level ... Bachelor degree in Chemical Engineering, Mechanical Engineering, Food Technology, or similar ...

Process Engineer

Roberts, WI ยท On-site

$85K - $120K/yr

Responsibilities / Tasks GEA Group, located in Oakdale, MN, is searching for a mid-senior level ... Bachelor degree in Chemical Engineering, Mechanical Engineering, Food Technology, or similar ...

Process Engineer

New Richmond, WI ยท On-site

$85K - $120K/yr

Responsibilities / Tasks GEA Group, located in Oakdale, MN, is searching for a mid-senior level ... Bachelor degree in Chemical Engineering, Mechanical Engineering, Food Technology, or similar ...

Your Profile / Qualifications * BS in Chemical Engineering or related field * Minimum 3 to 5 years ... process.

Your Profile / Qualifications * BS in Chemical Engineering or related field * Minimum 3 to 5 years ... process.

Your Profile / Qualifications * BS in Chemical Engineering or related field * Minimum 3 to 5 years ... process.

Chemical Engineer

Janesville, WI ยท On-site

$31.25 - $38.46/hr

Chemical Engineer The Chemical Engineer will design and optimize chemical manufacturing processes with a strong focus on quality control and operational reliability. This role oversees the ...

New

Your Profile / Qualifications * BS in Chemical Engineering or related field * Minimum 3 to 5 years ... process.

Your Profile / Qualifications * BS in Chemical Engineering or related field * Minimum 3 to 5 years ... process.

Your Profile / Qualifications * BS in Chemical Engineering or related field * Minimum 3 to 5 years ... process.

WI ยท On-site

$125 - $150/hr

Job Overview The Senior Process Engineer (SME) is a critical member of Creation's Customer Focused Team, responsible for bringing our customer's new product designs into realization. The SME will ...

Process Engineer

Combined Locks, WI ยท On-site

$80 - $100/hr

The Process Engineer will play a key role in supporting daily operations, driving process ... Bachelor's degree in Chemical Engineering, Paper Science, or a closely related field. * 2 to 4 ...

The Process Engineer will play a key role in supporting daily operations, driving process ... Bachelor's degree in Chemical Engineering, Paper Science, or a closely related field. * 2 to 4 ...

Showing results 41-60

Senior Chemical Process Engineer information

See Wisconsin salary details

$92.4K

$126.9K

$158K

How much do senior chemical process engineer jobs pay per year?

As of Sep 8, 2026, the average yearly pay for senior chemical process engineer in Wisconsin is $126,857.00, according to ZipRecruiter salary data. Most workers in this role earn between $113,600.00 and $136,300.00 per year, depending on experience, location, and employer.

What is a senior chemical process engineer?

Senior Chemical Process Engineers are experienced professionals who design, develop, and optimize chemical processes used in manufacturing. They lead projects, oversee process safety and efficiency, and mentor junior engineers. Their work ensures that industrial chemical operations are cost-effective, environmentally friendly, and comply with regulations. Senior Chemical Process Engineers often collaborate with multidisciplinary teams and play a key role in troubleshooting and continuous improvement initiatives.

How do senior chemical process engineers typically collaborate with cross-functional teams during large-scale projects?

Senior Chemical Process Engineers frequently work alongside professionals from disciplines like mechanical engineering, instrumentation, safety, and project management. They play a key role in translating process requirements into actionable engineering solutions and ensure process integration aligns with overall project goals. Regular meetings, detailed documentation, and clear communication are essential, as these engineers often lead technical discussions, resolve interdisciplinary challenges, and coordinate between design, operations, and quality assurance teams to drive projects forward efficiently.

What are the key skills and qualifications needed to thrive as a senior chemical process engineer, and why are they important?

To thrive as a Senior Chemical Process Engineer, you need a strong background in chemical engineering principles, process design, and problem-solving, typically supported by a bachelor's or master's degree in chemical engineering. Familiarity with process simulation software (such as Aspen Plus or HYSYS), plant safety standards, and relevant certifications (like Professional Engineer licensure) is highly valuable. Strong analytical thinking, leadership, and effective communication skills help drive project success and lead cross-functional teams. These skills and qualities are crucial for optimizing manufacturing processes, ensuring safety, and delivering cost-effective solutions in complex industrial environments.

What is the difference between Senior Chemical Process Engineer vs Chemical Process Engineer?

AspectSenior Chemical Process EngineerChemical Process Engineer
Required CredentialsBachelor's or Master's in Chemical Engineering; 5+ years experienceBachelor's in Chemical Engineering; entry to 2 years experience
Work EnvironmentDesign, optimization, and supervision in manufacturing or R&D facilitiesAssist in process design, testing, and operation in manufacturing plants
Employer & Industry UsageManufacturing, oil & gas, pharmaceuticals, chemicalsSimilar industries, often as entry-level or mid-level roles

The main difference between a Senior Chemical Process Engineer and a Chemical Process Engineer lies in experience, responsibilities, and seniority. Senior engineers typically lead projects, oversee teams, and have more advanced expertise, while chemical process engineers focus on supporting process design and operation. Both roles are essential in chemical manufacturing and related industries, but senior positions require more experience and leadership responsibilities.

What are the most commonly searched types of Chemical Process Engineer jobs in Wisconsin?

The most popular types of Chemical Process Engineer jobs in Wisconsin are:

What cities in Wisconsin are hiring for Senior Chemical Process Engineer jobs?

Cities in Wisconsin with the most Senior Chemical Process Engineer job openings:

What are popular job titles related to Senior Chemical Process Engineer jobs in WI?

For Senior Chemical Process Engineer jobs in WI, the most frequently searched job titles are:

Infographic showing various Senior Chemical Process Engineer job openings in Wisconsin as of August 2026, with employment types broken down into 1% As Needed, 80% Full Time, 16% Part Time, 2% Contract, and 1% Nights. Highlights an 92% Physical, 2% Hybrid, and 6% Remote job distribution, with an average salary of $126,857 per year, or $61 per hour.

Process Engineer

GEA

Hudson, WI โ€ข On-site

$85K - $120K/yr

Full-time

Medical, Dental, Vision, Retirement, PTO

Re-posted 1 hour ago


Key responsibilities

  • Support sales, engineering, commissioning, and optimization of GEA process systems in the Liquid, Fermentation, and Filling engineering team.

  • Design and improve equipment configurations, process flows, and systems to meet customer specifications and standards.

  • Develop and review technical documents such as process flow diagrams, equipment specifications, and process descriptions, and support testing and commissioning activities.


Job description

GEA Group, founded in Germany in 1881, is a global leader in engineering solutions, serving industries such as food and beverage, pharma, dairy, and more. With over 18,000 employees worldwide and a strong U.S. presence since 1929, GEA combines the heritage of a well-established company with the innovation of a forward-thinking industry leader. At GEA, weโ€™re not just building equipment, weโ€™re building lasting careers with an average employee tenure range from 8 + years, reflecting the strong culture, growth opportunities, and support we provide.

Responsibilities / Tasks

GEA Group, located in Oakdale, MN, is searching for a mid-senior level Process Engineer to join our team! The Process Engineer will support sales, engineering, commissioning and optimization of GEA process systems in the Liquid, Fermentation, and Filling engineering team. This position is focused on liquid/fluid processing in the beverage, food, and dairy industries. The role includes designing and improving equipment configurations, process flows, and systems. The engineer will ensure that the processes developed meet or exceed GEA standards and customersโ€™ overall objectives. Process engineer is also responsible for the company's and clients' standards for quality, safety, and environmental compliance.

  • Participate in project phases from initial customer meetings through pre-award sales support, support cost estimation, proposal generation, engineering, commissioning, and optimization.
  • Responsible for specific technical areas of the project, ensuring adherence to design standards and optimization of designs to meet customer specifications within time, budget, and contract constraints.
  • Work collaboratively with project team to accomplish project milestones and goals.
  • Support identification and justification of scope changes, as it relates/impacts the process design over the full project life cycle.
  • Provide technical solutions that meet customer expectations and requirements.
  • Maintain accurate records of meetings, discussions, correspondence, and technical documents.
  • Develop Block Flow Diagrams (BFDs), Process Flow Diagrams (PFDs), Process and Instrumentation Diagrams (P&IDs), and heat and mass balances.
  • Develop process equipment specification.
  • Specify and/or design utility consumptions.
  • Contribute to general arrangement of plot plant and elevation view drawings.
  • Evaluate and approve design changes, specifications, and drawing releases.
  • Develop process & functional descriptions of operation.
  • Lead and facilitate software FAT. Confirm operation according to process description/ functional description (FDS).
  • Plan and implement test procedures and commissioning plans.
  • Provide technical support through troubleshooting to resolve customer concerns regarding equipment/system performance.
  • Complete plant audits.
  • Ensure compliance with government regulations, safety standards, environmental regulations, and industry standards such as sanitary requirements.
  • Support safety evaluations such as HAZOP meetings.
  • Collaborate with team members, technology centers, and GEA European Centers of Competence for technology improvements and successful project execution.
  • Coordinate with other disciplines to minimize deficiencies, errors, and omissions in project technical document and specifications.
  • Develop relationships with key technical stakeholders for process design & operation considerations.
  • Provide pre-sale and post-sale support including site evaluations, pilot trials, presentations, and training.
  • Technically evaluate third-party supplier proposals and equipment selections.
  • Work with customers in support of sales managers and build/maintain relationships.
  • Support commissioning activities on site.
  • Train customer personnel on GEA process systems during commissioning.
  • Provide ongoing troubleshooting support, train customer personnel, and report any process improvement initiatives.

Your Profile / Qualifications

  • Bachelor degree in Chemical Engineering, Mechanical Engineering, Food Technology, or similar related degree preferred
  • At least 2-10+ years of related industry experience.
  • Processing experience in the food, dairy, or beverage industry preferred.
  • Liquid Processing experience preferred.
  • Must possess strong analytical and problem-solving skills.
  • Must possess strong interpersonal skills and work well in a team setting as well as independently.
  • Excellent time management skills with a proven ability to meet deadlines and prioritize tasks.
  • Excellent organizational skills and attention to detail.
  • Must be willing to travel approximately up to 50%, including international travel.

The typical base pay range for this position at the start of employment is expected to be between $85,000.00 - $120,000.00 per year.  GEA Group has different base pay ranges for different work locations within the United States.

The pay range is not a guarantee of compensation or salary.  The estimated range is the budgeted amount for the position. Final offers are based on various factors, including skill set, experience, location, qualifications, and other job-related reasons.  You may be eligible for additional rewards, such as discretionary bonus (based on eligibility) and/or equity awards.

  • Start strong โ€“ Medical, dental, and vision coverage begins on your first day
  • Recharge and refresh โ€“ Enjoy 12 paid holidays, including a flexible floating holiday, and 136 hours of PTO to relax or explore
  • Invest in your future โ€“ A 7% 401(k) employer match helps grow your retirement savings faster
  • Keep learning โ€“ Take advantage of tuition reimbursement to further your education or skillset
  • Live well โ€“ Our wellness incentive program rewards healthy habits
  • Get support when you need it โ€“ Access to a confidential Employee Assistance Program for personal or professional guidance
  • Save smart โ€“ Flexible Health Savings and Spending Accounts to manage out-of-pocket expenses

Please note: This position is based in the United States and does not offer visa or work sponsorship. Applicants must be authorized to work in the U.S. without current or future sponsorship.

GEA is an equal opportunity employer. Applicants will therefore receive consideration for employment without regard to age, sex, race, color, religion, world view, national origin, genetics, disability, gender identity, marital status, sexual orientation, veteran status or any other protected characteristic required by applicable law. Applicants with disabilities are welcome and will be given special consideration if they are equally qualified.

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