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Senior Chemical Process Engineer Jobs in Wisconsin

Senior Process Engineer

Waukesha, WI ยท On-site

$104K - $134K/yr

Education: BS in Mechanical, Chemical, or Process Engineering (or related field). Experience: 5+ years in process engineering for food & beverage or dairy systems. Technical Skills: * Strong ...

Your Profile / Qualifications * BS in Chemical Engineering or related field * Minimum 3 to 5 years ... process.

Your Profile / Qualifications * BS in Chemical Engineering or related field * Minimum 3 to 5 years ... process.

Your Profile / Qualifications * BS in Chemical Engineering or related field * Minimum 3 to 5 years ... process.

Your Profile / Qualifications * BS in Chemical Engineering or related field * Minimum 3 to 5 years ... process.

Your Profile / Qualifications * BS in Chemical Engineering or related field * Minimum 3 to 5 years ... process.

Your Profile / Qualifications * BS in Chemical Engineering or related field * Minimum 3 to 5 years ... process.

Process Engineer

Germantown, WI ยท On-site

$110K - $130K/yr

Qualifications: Bachelor's or Master's degree in Food, Chemical, or Mechanical Engineering. 5+ years of experience in food manufacturing or food processing, preferably in aseptic processing.

The Process Engineer will play a key role in supporting daily operations, driving process ... Bachelor's degree in Chemical Engineering, Paper Science, or a closely related field. * 2 to 4 ...

Bachelor's degree in Engineering (chemical, mechanical, industrial or similar). * 5+ years of experience as a process engineer in a manufacturing environment. * Strong knowledge of process ...

Paint Process Engineer

Johnson Creek, WI ยท On-site

$90K - $108K/yr

Bachelor's degree in Chemical, Mechanical, Industrial, or Manufacturing Engineering OR equivalent ... Opportunities for growth into senior process engineering, project engineering, or leadership roles.

Paint Process Engineer

Johnson Creek, WI ยท On-site

$90K - $108K/yr

Bachelor's degree in Chemical, Mechanical, Industrial, or Manufacturing Engineering OR equivalent ... Opportunities for growth into senior process engineering, project engineering, or leadership roles.

Showing results 41-60

Senior Chemical Process Engineer information

See Wisconsin salary details

$92.4K

$126.9K

$158K

How much do senior chemical process engineer jobs pay per year?

As of Aug 10, 2026, the average yearly pay for senior chemical process engineer in Wisconsin is $126,857.00, according to ZipRecruiter salary data. Most workers in this role earn between $113,600.00 and $136,300.00 per year, depending on experience, location, and employer.

How do senior chemical process engineers typically collaborate with cross-functional teams during large-scale projects?

Senior Chemical Process Engineers frequently work alongside professionals from disciplines like mechanical engineering, instrumentation, safety, and project management. They play a key role in translating process requirements into actionable engineering solutions and ensure process integration aligns with overall project goals. Regular meetings, detailed documentation, and clear communication are essential, as these engineers often lead technical discussions, resolve interdisciplinary challenges, and coordinate between design, operations, and quality assurance teams to drive projects forward efficiently.

What is a senior chemical process engineer?

Senior Chemical Process Engineers are experienced professionals who design, develop, and optimize chemical processes used in manufacturing. They lead projects, oversee process safety and efficiency, and mentor junior engineers. Their work ensures that industrial chemical operations are cost-effective, environmentally friendly, and comply with regulations. Senior Chemical Process Engineers often collaborate with multidisciplinary teams and play a key role in troubleshooting and continuous improvement initiatives.

What is the difference between Senior Chemical Process Engineer vs Chemical Process Engineer?

AspectSenior Chemical Process EngineerChemical Process Engineer
Required CredentialsBachelor's or Master's in Chemical Engineering; 5+ years experienceBachelor's in Chemical Engineering; entry to 2 years experience
Work EnvironmentDesign, optimization, and supervision in manufacturing or R&D facilitiesAssist in process design, testing, and operation in manufacturing plants
Employer & Industry UsageManufacturing, oil & gas, pharmaceuticals, chemicalsSimilar industries, often as entry-level or mid-level roles

The main difference between a Senior Chemical Process Engineer and a Chemical Process Engineer lies in experience, responsibilities, and seniority. Senior engineers typically lead projects, oversee teams, and have more advanced expertise, while chemical process engineers focus on supporting process design and operation. Both roles are essential in chemical manufacturing and related industries, but senior positions require more experience and leadership responsibilities.

What are the key skills and qualifications needed to thrive as a senior chemical process engineer, and why are they important?

To thrive as a Senior Chemical Process Engineer, you need a strong background in chemical engineering principles, process design, and problem-solving, typically supported by a bachelor's or master's degree in chemical engineering. Familiarity with process simulation software (such as Aspen Plus or HYSYS), plant safety standards, and relevant certifications (like Professional Engineer licensure) is highly valuable. Strong analytical thinking, leadership, and effective communication skills help drive project success and lead cross-functional teams. These skills and qualities are crucial for optimizing manufacturing processes, ensuring safety, and delivering cost-effective solutions in complex industrial environments.
What are the most commonly searched types of Chemical Process Engineer jobs in Wisconsin? The most popular types of Chemical Process Engineer jobs in Wisconsin are:
What are popular job titles related to Senior Chemical Process Engineer jobs in Wisconsin? For Senior Chemical Process Engineer jobs in Wisconsin, the most frequently searched job titles are:
What job categories do people searching Senior Chemical Process Engineer jobs in Wisconsin look for? The top searched job categories for Senior Chemical Process Engineer jobs in Wisconsin are:
What cities in Wisconsin are hiring for Senior Chemical Process Engineer jobs? Cities in Wisconsin with the most Senior Chemical Process Engineer job openings:
What are popular job titles related to Senior Chemical Process Engineer jobs in WI? For Senior Chemical Process Engineer jobs in WI, the most frequently searched job titles are:
Infographic showing various Senior Chemical Process Engineer job openings in Wisconsin as of August 2026, with employment types broken down into 100% Full Time. Highlights an 100% In-person job distribution, with an average salary of $126,857 per year, or $61 per hour.

Senior Process Engineer

Promachbuilt

Waukesha, WI โ€ข On-site

$104K - $134K/yr

Full-time

Dental, Vision, Life, Retirement, PTO

Re-posted 5 days ago


Job description

Join ProMach and shine. Whether you're creative, strategic, persuasive, or mechanically inclined, there's a place for you here. Be a problem-solver, a closer, a futurist-whatever drives you.

At ProMach, you'll be challenged and rewarded as you help improve packaging performance and shape the future of automation. And we'll be proud to have you on the journey.

Are you passionate about this work?

Process Design & Engineering

  • Develop and interpret process flow diagrams (PFDs), piping and instrumentation diagrams (P&IDs), and mass/energy balances.

  • Design and layout fluid process systems and mechanical solutions using SolidWorks 3D to customers process and equipment needs.

  • Size and specify process equipment such as pumps, valves, heat exchangers, CIP systems, pasteurizers, and filtration units.

  • Create assembly drawings for manufacturing and supporting documentation.

Project Execution

  • Lead process engineering activities for projects from concept through commissioning including Bill of Materials (BOM), assembly drawings, revisions and supporting documentation, including on-site installation and start-up testing.

  • Prepare RFQs, performance specifications, and vendor evaluations.

  • Ensure proper sizing, selection, and procurement of equipment, instrumentation, and services are selected for each project.

Optimization & Troubleshooting

  • Evaluate existing processes and identify opportunities for efficiency, yield improvement, and cost reduction.

  • Conduct root cause analysis and implement corrective actions for process deviations.

  • Perform process capability studies and risk assessments

    Documentation & Compliance

    • Prepare and maintain accurate process documentation. This includes:

    - Best practices and procedures

    - Standard Operating Procedures (SOP)

    - Sanitation Standard Operating Procedures (SOP)

    - Technical Manuals and Training

    - Operation Manuals

    - Troubleshooting and Maintenance guides

    • Ensure our designs and equipment are in compliance with food safety regulations and our customer and company standards.

    Collaboration

    • Work closely with cross-functional teams (Operations, QA, Maintenance, Controls Engineering) both internally and externally.

    • Provide technical guidance and mentorship to junior engineers.

    If this sounds like you, we want to connect!

    Education: BS in Mechanical, Chemical, or Process Engineering (or related field).

    Experience: 5+ years in process engineering for food & beverage or dairy systems.

    Technical Skills:

    • Strong knowledge of heat and mass transfer, fluid dynamics, and thermal processes.

    • Experience with computational fluid dynamics (CFD).

    • Familiarity with CIP systems, pasteurization, and hygienic design principles.

    • Proficiency in SolidWorks and AutoCAD design and process simulation software.

    • Knowledge of regulatory compliance and safety standards.

    • Food safety standards (FDA, USDA, 3-A Sanitary Standards).

    • Understanding of PLC-based automation and control systems.

    Soft Skills:

    • Excellent verbal and written communication skills including presentation skills.

    • Advanced problem-solving skills and ability to work effectively in a fast paced, dynamic environment.

    • Leadership abilities including ability to lead cross functional engineering teams.

    What's in it for you?

    There's no monopoly on innovative ideas or limits to how far you can advance with our team. We offer an open, communicative environment that fosters individual initiative. We pride ourselves in being a company where people are happy and choose to build a career.

    In addition to growth opportunities, as a ProMach employee, you receive more than just a paycheck. The education and experience you bring to a role with us matter. Placement within our salary range is determined based upon years of directly relatable experience for your position. These components, along with local and national compensation survey data, contribute to deciding a candidate's potential starting rate of pay.

    Total compensation includes your pay, potential short-term incentive opportunities, comprehensive medical/dental/vision programs, as well as life insurance, disability insurance, paid time off programs, a retirement savings plan with a company match, and a wellness program. And because we understand the importance of feeling protected, there is no waiting period for benefits - you are eligible on your first day of employment!

    Ability to travel up to 25%, including extended site visits. (Primarily North America with some International)

    #TEC
    #INTEC

    Pro Mach, Inc. was named to the Inc. 5,000 list of the fastest growing private companies in the U.S. seven times. We continue to introduce innovative products, enter new markets, expand our global presence, and actively acquire new capabilities.

    We have the rewards, opportunities, and the market strength of a large organization combined with the entrepreneurial culture of a small, fast-paced company. You will enjoy the benefits of working with a growing company that competes globally, with the personal touch and feel of a smaller company where you can make an impact every day.

    Curious about life at ProMach? Follow us on LinkedIn, Twitter, and Instagram!

    ProMach is an Equal Opportunity Employer. Pro Mach uses E-Verify to verify employment eligibility of all new hires to work in the United States. Pro Mach is a drug-free workplace.

    We will ensure that individuals with disabilities are provided reasonable accommodation to participate in the job application or interview process, to perform essential job functions, and to receive other benefits and privileges of employment. Please contact us to request accommodation.