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Senior Chemical Process Engineer Jobs in Racine, WI

Eaton

Process Engineer

South Milwaukee, WI · On-site

$71K - $105K/yr

A minimum of one (1) year of experience with chemical processing or molding operations in a ... a senior leadership team that is creating something special Skills: • A top performer in this ...

Kosmos

Sr Process Engineer

Milwaukee, WI · On-site

$100K - $140K/yr

Growing Manufacturing Company in Butte, Montana has a need for a Process Engineer. This is a direct ... The position will require research and application of advanced chemical engineering theories ...

Sonoco Products Company

Process Engineer

Milwaukee, WI · On-site

Strong background in mechanical systems, electronics/automation, and chemical processes. * Advanced ... Engineer II, Plant Process is from $92,800 to $104,400, plus a quarterly target bonus of 12.5% of ...

Sonoco

Process Engineer

Milwaukee, WI · On-site

Strong background in mechanical systems, electronics/automation, and chemical processes. * Advanced ... Engineer II, Plant Process is from $92,800 to $104,400, plus a quarterly target bonus of 12.5% of ...

Red Dynamics, Inc

Senior Process Engineer

Kenosha, WI · On-site

$100K - $130K/yr

Collaborates with the Design Engineering, Production, Quality, Sales, and Senior Management teams on conducting research to develop new and improved processes for manufacturing. * Analyzes and ...

Kosmos

Process Engineer

Milwaukee, WI

$110K - $140K/yr

Growing Manufacturing Company in Butte, Montana has a need for a Process Engineer. This is a direct ... The position will require research and application of advanced chemical engineering theories ...

Scientific Search

Sr Process Engineer

Racine, WI · On-site

$97K - $126K/yr

Sr. Process Engineer Location: Racine, Wisconsin Step into a high-impact engineering role where you'll shape the future of electro-mechanical medical device manufacturing. My client is seeking a ...

Milwaukee Tool

Senior Process Engineer

Mukwonago, WI · On-site

$102K - $132K/yr

As a Senior Process Engineer , you will serve as the technical specialist for plastic injection molding - leading process development, optimization, and long-term sustainment. You will drive ...

IEA

Process Engineer

Kenosha, WI · On-site

Collaborates with IEA Design Engineering, Production, Quality, Sales, and Senior Management on conducting research to develop new and improved processes for manufacturing. * Analyzes and integrates ...

Eagle Foods, LLC

Process Engineer

Waukegan, IL · On-site

Chemical, Mechanical, Packaging Engineering preferred * 1+ year's project, process or packaging engineering (food manufacturing experience preferred) * Continuous improvement experience preferred

Eagle Foods, LLC

Process Engineer

Waukegan, IL · On-site

Chemical, Mechanical, Packaging Engineering preferred * 1+ year's project, process or packaging engineering (food manufacturing experience preferred) * Continuous improvement experience preferred

Eagle Foods, LLC

Process Engineer

Waukegan, IL · On-site

Chemical, Mechanical, Packaging Engineering preferred * 1+ year's project, process or packaging engineering (food manufacturing experience preferred) * Continuous improvement experience preferred

Sterling Engineering Inc.

Project Engineer

Waukegan, IL

$75 - $85/hr

Position: Sr Project Engineer / Process Engineer Location: Waukegan, IL 60087 onsite Duration: 24 ... Must have BS in Chemical Engineering or Mechanical Engineering * Must have at least 10 years of ...

Collabera

Process/Manufacturing Engineer

Milwaukee, WI · On-site

Responsibilities will include supporting the process and equipment development for the detector ... Engineering Major, Mechanical, Materials or Chemical Engineer Experience with machining of micron ...

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All JobsChemical Process Engineer JobsSenior Chemical Process Engineer JobsSenior Chemical Process Engineer Jobs in Racine, WI

Senior Chemical Process Engineer information

See Racine, WI salary details

$85.8K

$117.8K

$146.7K

How much do senior chemical process engineer jobs pay per year?

As of Aug 8, 2026, the average yearly pay for senior chemical process engineer in Racine, WI is $117,849.00, according to ZipRecruiter salary data. Most workers in this role earn between $105,500.00 and $126,600.00 per year, depending on experience, location, and employer.

How do senior chemical process engineers typically collaborate with cross-functional teams during large-scale projects?

Senior Chemical Process Engineers frequently work alongside professionals from disciplines like mechanical engineering, instrumentation, safety, and project management. They play a key role in translating process requirements into actionable engineering solutions and ensure process integration aligns with overall project goals. Regular meetings, detailed documentation, and clear communication are essential, as these engineers often lead technical discussions, resolve interdisciplinary challenges, and coordinate between design, operations, and quality assurance teams to drive projects forward efficiently.

What is a senior chemical process engineer?

Senior Chemical Process Engineers are experienced professionals who design, develop, and optimize chemical processes used in manufacturing. They lead projects, oversee process safety and efficiency, and mentor junior engineers. Their work ensures that industrial chemical operations are cost-effective, environmentally friendly, and comply with regulations. Senior Chemical Process Engineers often collaborate with multidisciplinary teams and play a key role in troubleshooting and continuous improvement initiatives.

What is the difference between Senior Chemical Process Engineer vs Chemical Process Engineer?

AspectSenior Chemical Process EngineerChemical Process Engineer
Required CredentialsBachelor's or Master's in Chemical Engineering; 5+ years experienceBachelor's in Chemical Engineering; entry to 2 years experience
Work EnvironmentDesign, optimization, and supervision in manufacturing or R&D facilitiesAssist in process design, testing, and operation in manufacturing plants
Employer & Industry UsageManufacturing, oil & gas, pharmaceuticals, chemicalsSimilar industries, often as entry-level or mid-level roles

The main difference between a Senior Chemical Process Engineer and a Chemical Process Engineer lies in experience, responsibilities, and seniority. Senior engineers typically lead projects, oversee teams, and have more advanced expertise, while chemical process engineers focus on supporting process design and operation. Both roles are essential in chemical manufacturing and related industries, but senior positions require more experience and leadership responsibilities.

What are the key skills and qualifications needed to thrive as a senior chemical process engineer, and why are they important?

To thrive as a Senior Chemical Process Engineer, you need a strong background in chemical engineering principles, process design, and problem-solving, typically supported by a bachelor's or master's degree in chemical engineering. Familiarity with process simulation software (such as Aspen Plus or HYSYS), plant safety standards, and relevant certifications (like Professional Engineer licensure) is highly valuable. Strong analytical thinking, leadership, and effective communication skills help drive project success and lead cross-functional teams. These skills and qualities are crucial for optimizing manufacturing processes, ensuring safety, and delivering cost-effective solutions in complex industrial environments.
What are popular job titles related to Senior Chemical Process Engineer jobs in Racine, WI? For Senior Chemical Process Engineer jobs in Racine, WI, the most frequently searched job titles are:
What job categories do people searching Senior Chemical Process Engineer jobs in Racine, WI look for? The top searched job categories for Senior Chemical Process Engineer jobs in Racine, WI are:
What cities near Racine, WI are hiring for Senior Chemical Process Engineer jobs? Cities near Racine, WI with the most Senior Chemical Process Engineer job openings:
Senior Chemical Process Engineer jobs near you
Infographic showing various Senior Chemical Process Engineer job openings in Racine, WI as of August 2026, with employment types broken down into 1% As Needed, 79% Full Time, 15% Part Time, and 5% Contract. Highlights an 92% Physical, 2% Hybrid, and 6% Remote job distribution, with an average salary of $117,849 per year, or $56.7 per hour.

Senior Process Engineer - Milwaukee

Logical Systems LLC

Milwaukee, WI • On-site

$102K - $132K/yr

Full-time

Medical, Dental, Vision, Life, Retirement, PTO

Re-posted 7 days ago

Job description

Senior Process Engineers work with clients to produce detailed process designs and simulations for new equipment and processes, or to modify existing process designs to improve operation/expand throughput.
This work involves the entire project life cycle, including creating job proposals for clients, performing the detailed process design, simulating the process, providing support during project start-up, and validating process performance after start-up.
Reports To: Operations Director
PRIMARY RESPONSIBILITIES
Lead development of complex process mechanical designs from concept through construction.
Core Technical Leadership
  • Develop and approve equipment specifications, process and instrumentation drawings (P&IDs), process simulations and validation protocols. and operation specifications
  • Perform and oversee process modeling, simulations, and mass/energy balances to validate designs and support scale-up activities.
  • Lead or participate in process safety reviews (HAZOP, PHA) and ensure compliance with regulatory codes and standards (PSHA, 3A, EHEDG, NFPA, etc.)
  • Conduct advanced troubleshooting and process optimization studies for clients.
Project and Discipline Oversight
  • Provide technical oversight of junior engineers, ensuring high-quality deliverables (drawings, calculations, designs).
  • Estimate engineering hours, monitor budgets, and provide schedule oversight for process deliverables.
  • Develop and maintain process discipline standards, best practices, and quality procedures to ensure consistency across projects.
Client and Business Development Engagement
  • Serve as primary client-facing technical advisor on process/mechanical systems.
  • Act as subject matter expert in client workshops, technical reviews/audits, and proposal presentations, contributing to business growth.
  • Partner with business development team to develop technical content for proposals, scopes of work and estimates.
Leadership & Field Support
  • Mentor, coach and develop engineering staff; provide feedback to support career growth
  • Support construction, commissioning and start-ups as technical authority, both onsite and remote.
QUALIFICATIONS
Required Experience/Abilities:
  • Bachelor's or Master's Degree in Chemical, Mechanical or Process Engineering
  • 7-12 years' experience in process engineering (F&B, pharma, chemical or related industries)
  • Strong knowledge of 3D design tools (Plant 3D, laser scans)
  • Demonstrated ability to lead cross-discipline technical reviews and manage deliverable quality
  • Excellent client communication skills; ability to present to clients/executives.
  • Ability to travel 20%-30% annually depending on project needs.
BENEFITS
Our Work-Life Balance Benefits were created to attract and reward our employees, which includes healthcare, life, supplemental insurance, and wellbeing benefits. Features of our benefits are listed below, which may be based upon position, location, and other eligibility criteria.
Healthcare and Insurance Benefits
  • Medical, Dental, and Vision Plans
  • Company-paid Life and Accidental Death & Dismemberment
  • Long-Term Disability Insurance (LTD)
  • Short-Term Disability (Supplemental Option)
  • Voluntary Life Insurance (Supplemental Option)
  • Health Savings Accounts & Flexible Spending Accounts

Wellbeing Benefits
  • Paid Holidays and Vacation
  • Retirement - 401K and Roth 401K w/Company Match/Profit Sharing
  • Paid Parental Leave
  • Paid Sick Leave
  • Dependent Care (FSA)
  • Employee Assistance Programs
  • Fitness Membership Reimbursement
  • Paid Time-off for Charitable Involvement

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