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Senior Chemical Process Engineer Jobs in Racine, WI

Eaton

Process Engineer

South Milwaukee, WI · On-site

$71K - $105K/yr

A minimum of one (1) year of experience with chemical processing or molding operations in a ... a senior leadership team that is creating something special Skills: • A top performer in this ...

Kosmos

Sr Process Engineer

Milwaukee, WI

$102K - $132K/yr

Growing Manufacturing Company in Butte, Montana has a need for a Process Engineer. This is a direct ... The position will require research and application of advanced chemical engineering theories ...

Kosmos

Process Engineer

Milwaukee, WI · On-site

Growing Manufacturing Company in Butte, Montana has a need for a Process Engineer. This is a direct ... The position will require research and application of advanced chemical engineering theories ...

Eagle Foods, LLC

Process Engineer

Waukegan, IL

Chemical, Mechanical, Packaging Engineering preferred * 1+ year's project, process or packaging engineering (food manufacturing experience preferred) * Continuous improvement experience preferred

Eagle Foods, LLC

Process Engineer

Waukegan, IL · On-site

Chemical, Mechanical, Packaging Engineering preferred * 1+ year's project, process or packaging engineering (food manufacturing experience preferred) * Continuous improvement experience preferred

Sonoco

Plant Process Engineer III

Milwaukee, WI

$72K - $96K/yr

Strong background in mechanical systems, electronics/automation, and chemical processes. * Advanced ... Engineer II, Plant Process is from $92,800 to $104,400, plus a quarterly target bonus of 12.5% of ...

Eagle Foods, LLC

Process Engineer

Waukegan, IL · On-site

Chemical, Mechanical, Packaging Engineering preferred * 1+ year's project, process or packaging engineering (food manufacturing experience preferred) * Continuous improvement experience preferred

Collabera

Process/Manufacturing Engineer

Milwaukee, WI · On-site

Responsibilities will include supporting the process and equipment development for the detector ... Engineering Major, Mechanical, Materials or Chemical Engineer Experience with machining of micron ...

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Senior Chemical Process Engineer information

See Racine, WI salary details

$85.8K

$117.8K

$146.7K

How much do senior chemical process engineer jobs pay per year?

As of Aug 29, 2026, the average yearly pay for senior chemical process engineer in Racine, WI is $117,849.00, according to ZipRecruiter salary data. Most workers in this role earn between $105,500.00 and $126,600.00 per year, depending on experience, location, and employer.

What is a senior chemical process engineer?

Senior Chemical Process Engineers are experienced professionals who design, develop, and optimize chemical processes used in manufacturing. They lead projects, oversee process safety and efficiency, and mentor junior engineers. Their work ensures that industrial chemical operations are cost-effective, environmentally friendly, and comply with regulations. Senior Chemical Process Engineers often collaborate with multidisciplinary teams and play a key role in troubleshooting and continuous improvement initiatives.

How do senior chemical process engineers typically collaborate with cross-functional teams during large-scale projects?

Senior Chemical Process Engineers frequently work alongside professionals from disciplines like mechanical engineering, instrumentation, safety, and project management. They play a key role in translating process requirements into actionable engineering solutions and ensure process integration aligns with overall project goals. Regular meetings, detailed documentation, and clear communication are essential, as these engineers often lead technical discussions, resolve interdisciplinary challenges, and coordinate between design, operations, and quality assurance teams to drive projects forward efficiently.

What are the key skills and qualifications needed to thrive as a senior chemical process engineer, and why are they important?

To thrive as a Senior Chemical Process Engineer, you need a strong background in chemical engineering principles, process design, and problem-solving, typically supported by a bachelor's or master's degree in chemical engineering. Familiarity with process simulation software (such as Aspen Plus or HYSYS), plant safety standards, and relevant certifications (like Professional Engineer licensure) is highly valuable. Strong analytical thinking, leadership, and effective communication skills help drive project success and lead cross-functional teams. These skills and qualities are crucial for optimizing manufacturing processes, ensuring safety, and delivering cost-effective solutions in complex industrial environments.

What is the difference between Senior Chemical Process Engineer vs Chemical Process Engineer?

AspectSenior Chemical Process EngineerChemical Process Engineer
Required CredentialsBachelor's or Master's in Chemical Engineering; 5+ years experienceBachelor's in Chemical Engineering; entry to 2 years experience
Work EnvironmentDesign, optimization, and supervision in manufacturing or R&D facilitiesAssist in process design, testing, and operation in manufacturing plants
Employer & Industry UsageManufacturing, oil & gas, pharmaceuticals, chemicalsSimilar industries, often as entry-level or mid-level roles

The main difference between a Senior Chemical Process Engineer and a Chemical Process Engineer lies in experience, responsibilities, and seniority. Senior engineers typically lead projects, oversee teams, and have more advanced expertise, while chemical process engineers focus on supporting process design and operation. Both roles are essential in chemical manufacturing and related industries, but senior positions require more experience and leadership responsibilities.

What are popular job titles related to Senior Chemical Process Engineer jobs in Racine, WI?

For Senior Chemical Process Engineer jobs in Racine, WI, the most frequently searched job titles are:

What job categories do people searching Senior Chemical Process Engineer jobs in Racine, WI look for?

The top searched job categories for Senior Chemical Process Engineer jobs in Racine, WI are:

What cities near Racine, WI are hiring for Senior Chemical Process Engineer jobs?

Cities near Racine, WI with the most Senior Chemical Process Engineer job openings:

Senior Chemical Process Engineer jobs near you
Infographic showing various Senior Chemical Process Engineer job openings in Racine, WI as of August 2026, with employment types broken down into 1% As Needed, 79% Full Time, 15% Part Time, and 5% Contract. Highlights an 92% Physical, 2% Hybrid, and 6% Remote job distribution, with an average salary of $117,849 per year, or $56.7 per hour.

Sr. Process Engineer - Franklin, WI (Relocation Available)

Franklin, WI • On-site

Krones Process Group North America LLC
See more jobs at Krones Process Group North America LLCexternal

$115K - $150K/yr

Full-time

Re-posted 9 days ago

Job description

Sr. Process Engineer - Turnkey Systems

Food, Beverage, Dairy & Pharmaceutical Manufacturing

Location: [Insert Location]

Job Type: Full-Time

Applicant Requirements: Applicants must be authorized to work for any employer in the United States. We are unable to sponsor or take over sponsorship of an employment visa at this time.

About the Role

We are seeking a Senior Process Engineer to lead the design and execution of complex turnkey processing systems, including integrated skid systems and tank solutions, for the sanitary manufacturing industries.

This role serves as a technical leader and subject matter expert, driving system performance, mentoring engineers, and interfacing directly with clients.

What You’ll Do

Technical Leadership

  • Lead design of complex systems: 
    • Multi-skid processing lines
    • Advanced CIP/SIP and aseptic systems
  • Provide technical direction and mentor engineering team

Process Design & Execution

  • Own full project lifecycle from concept through commissioning
  • Approve PFDs, P&IDs, and engineering deliverables
  • Perform and validate advanced process calculations
  • Ensure systems meet performance, cost, and schedule targets

Client & Project Interface

  • Lead customer technical discussions
  • Support proposals, estimates, and design reviews
  • Participate in design reviews and risk assessments

Compliance & Optimization

  • Ensure compliance with FDA, cGMP, 3-A, ASME BPE
  • Drive standardization and cost reduction initiatives

What You Bring

  • Bachelor’s degree in chemical, Mechanical, or Process Engineering
  • 7+ years of experience
  • Proven experience delivering turnkey skid/tank systems
  • Deep knowledge of sanitary design, CIP/SIP systems
  • Strong leadership, communication, and client-facing capabilities

KPIs for Success

  • Successful delivery of projects (schedule, budget, performance)
  • System performance and customer satisfaction post-commissioning
  • Accuracy and quality of engineering deliverables
  • Reduction in design iterations and project rework
  • Mentorship and development of junior engineers
  • Contribution to standardization, cost reduction, and innovation
  • Win support for proposals and repeat business

Travel Expectations

  • 20–40% travel
  • Frequent travel for: 
    • Client meetings and design reviews
    • FAT oversight
    • Commissioning leadership and startup
  • Occasional extended site assignments (2–4 weeks during critical phases)

Utilization Target 

  • 70% – 80% billable utilization
  • Lower than mid-level due to: 
    • Leadership responsibilities
    • Proposal and business development work
    • Mentoring and internal standards development

Compensation

  • $115,000 – $150,000+ base salary + bonus + benefits

Apply