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Process Safety Engineer Jobs in Montana (NOW HIRING)

Eichleay, Inc

Process Engineers

Billings, MT

Demonstrate awareness and commitment to health, safety and environmental issues. Address issues as ... Perform process engineering calculations such as mass and energy balances, heat transfer, fluid ...

Designs for Health

Process Engineer

Arlee, MT

Ensure adherence to GMPs, safety regulations, and quality standards throughout all process engineering initiatives. Competencies * Strong process design and problem-solving skills * Ability to lead ...

Griffin Global Systems

Process Engineer

Butte, MT

Bachelor's degree in Chemical Engineering, Chemistry, Materials Science, or a closely related ... Hands-on laboratory experience with a strong emphasis on safety and experimental execution.

Par Pacific

Refining Process Engineer

Billings, MT · On-site

Refining Process Engineer at a growth-oriented downstream energy company * Rapidly integrate into ... Scoping and development of margin, reliability and safety improvement projects * Support for ...

Sibanye Stillwater

Process Control Engineer

Columbus, MT · On-site

$80K/yr

Process Control Engineer Location: Columbus, MT Site - Stillwater Mine & East Boulder Mine Schedule ... Promote and maintain a safe work environment, safe work practices, and a strong safety culture.

Lonmin

Process Control Engineer

Columbus, MT · On-site

Process Control Engineer Location: Columbus, MT Site - Stillwater Mine & East Boulder Mine Schedule ... Promote and maintain a safe work environment, safe work practices, and a strong safety culture.

Sibanye Stillwater

Process Control Engineer

Columbus, MT · On-site

$80K/yr

Process Control Engineer Location: Columbus, MT Site - Stillwater Mine & East Boulder Mine Schedule ... Promote and maintain a safe work environment, safe work practices, and a strong safety culture.

calumet

Operations Manager

Great Falls, MT · On-site

Safety & Compliance * Lead with an uncompromising commitment to personal and process safety ... Partner with Maintenance and Engineering to prioritize work and execute unit outages, turnarounds ...

Calumet

Operations Manager

Great Falls, MT · On-site

Safety & Compliance * Lead with an uncompromising commitment to personal and process safety ... Partner with Maintenance and Engineering to prioritize work and execute unit outages, turnarounds ...

Puget Sound Energy

Safety Consultant

Reed Point, MT · On-site

$82K - $136K/yr

... the interview process. The Safety Health Work Practice Consultant works as a member of the ... Bachelor of Science degree in Industrial Hygiene, Safety Engineering, Industrial Safety, or related ...

New

Puget Sound Energy

Safety Consultant

Reed Point, MT · On-site

$82K - $136K/yr

... the interview process. The Safety Health Work Practice Consultant works as a member of the ... Bachelor of Science degree in Industrial Hygiene, Safety Engineering, Industrial Safety, or related ...

New

Puget Sound Energy

Safety Consultant

Reed Point, MT

$82K - $136K/yr

... the interview process. The Safety Health Work Practice Consultant works as a member of the ... Bachelor of Science degree in Industrial Hygiene, Safety Engineering, Industrial Safety, or related ...

New

ONEOK

Engineering Intern

Sidney, MT · On-site

$35.50/hr

... process safety systems, and more. - Support project management activities such as bid proposals ... If you are a motivated individual with a passion for engineering and project management, this is ...

Nomad GCS

Manufacturing Engineer II

Columbia Falls, MT · On-site

$62K - $81K/yr

Tooling, fixture, and process architecture * Change control ownership and impact modeling ... Ensures manufacturability, safety, engineering intent, efficiency, and continuous improvement ...

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All JobsProcess Safety Engineer JobsProcess Safety Engineer Jobs in Montana

Process Safety Engineer information

See Montana salary details

$35.3K

$103.9K

$144.1K

How much do process safety engineer jobs pay per year?

As of Aug 6, 2026, the average yearly pay for process safety engineer in Montana is $103,872.00, according to ZipRecruiter salary data. Most workers in this role earn between $90,900.00 and $118,400.00 per year, depending on experience, location, and employer.

What are some common challenges faced by process safety engineers, and how are they typically addressed within teams?

Process Safety Engineers often face challenges such as ensuring compliance with complex regulations, identifying and mitigating potential hazards, and fostering a safety-first culture across multidisciplinary teams. These challenges are typically addressed by conducting thorough risk assessments, staying updated on evolving safety standards, and collaborating closely with operations, maintenance, and management teams. Regular safety audits, clear communication, and ongoing training also play vital roles in overcoming these hurdles and maintaining a safe working environment.

What does a process safety engineer do?

Process safety engineers work to decrease risk and ensure safety in construction and manufacturing companies. They assess the work conditions and identify potential risks and offers cost-effective solutions to diminish or remove those hazards. You find process safety engineers in many industries, including construction, manufacturing, and aerospace. To become a process safety engineer, you must have a bachelor’s degree in mechanical engineering, chemical engineering, or a related field. Additional qualifications include strong technical and mechanical skills and experience in a manufacturing environment.

How much does a process safety engineer make?

A process safety engineer's average salary typically ranges from $70,000 to $120,000 annually, depending on experience, location, and industry. Professionals with certifications like Certified Process Safety Professional (CCPSC) or those working in high-risk industries may earn higher salaries. The role often requires knowledge of safety standards, risk assessment, and safety management systems.

What are the key skills and qualifications needed to thrive as a process safety engineer, and why are they important?

To thrive as a Process Safety Engineer, you need a solid background in chemical or mechanical engineering, risk assessment, and regulatory compliance, usually supported by a relevant engineering degree. Familiarity with process simulation software, hazard analysis tools (such as HAZOP or LOPA), and certifications like CSP or CCPSC are commonly required. Attention to detail, strong analytical thinking, and effective communication help professionals excel in identifying and mitigating risks. These skills and qualifications are crucial to ensuring operational safety, regulatory adherence, and the prevention of industrial accidents.

What is a process safety engineer?

Process Safety Engineers are professionals who focus on identifying, evaluating, and mitigating risks associated with industrial processes, particularly those involving hazardous materials or conditions. Their primary goal is to prevent accidents, fires, explosions, and environmental releases by designing and implementing safety protocols and systems. They work closely with engineering teams, management, and regulatory agencies to ensure compliance with safety standards and promote a culture of safety within organizations. Process Safety Engineers also investigate incidents, conduct hazard analyses, and develop emergency response plans.

What is the difference between Process Safety Engineer vs Process Engineer?

AspectProcess Safety EngineerProcess Engineer
CredentialsTypically requires a degree in chemical, mechanical, or safety engineering; certifications like ASP or CSP are commonRequires a degree in chemical, mechanical, or industrial engineering; certifications are less common
Work EnvironmentFocuses on safety protocols, hazard analysis, and risk management in industrial plantsDesigns, optimizes, and oversees manufacturing processes in similar settings
Industry UsageUsed in industries with high safety risks like oil & gas, chemicals, and refiningUsed across manufacturing, chemical, and process industries for process development

The Process Safety Engineer primarily concentrates on hazard prevention, safety protocols, and risk mitigation to ensure safe operations. In contrast, the Process Engineer focuses on designing and improving manufacturing processes. Both roles require engineering backgrounds but differ in their core responsibilities and safety emphasis.

More about Process Safety Engineer jobs
What are the most commonly searched types of Process Safety Engineer jobs in Montana? The most popular types of Process Safety Engineer jobs in Montana are:
What are popular job titles related to Process Safety Engineer jobs in Montana? For Process Safety Engineer jobs in Montana, the most frequently searched job titles are:
What are popular job titles related to Process Safety Engineer jobs in MT? For Process Safety Engineer jobs in MT, the most frequently searched job titles are:
Process Safety Engineer jobs near you
Infographic showing various Process Safety Engineer job openings in Montana as of August 2026, with employment types broken down into 1% As Needed, 79% Full Time, 17% Part Time, 2% Contract, and 1% Nights. Highlights an 99% Physical, and 1% Remote job distribution, with an average salary of $103,872 per year, or $49.9 per hour.

Process Engineer

Keystone Engineering Inc.

Billings, MT • On-site

Full-time

Re-posted 11 days ago

Job description

Keystone Engineering Inc. opened for business in 1988 and for decades, has been a reliable provider of qualified engineering resources and technically innovative solutions. Keystone was founded to be an enduring company, and to provide an environment for our employees and clients to innovate, thrive, and be successful.
Keystone's family of companies include: Milestone Project Services, SIS SILverstone, VeraPro, and Salmon & Associates
Our varied and extensive experience indicates that successful projects come down to personnel. We incorporate their individual skills in a process that's geared toward excellence. The intentional pairing of people and process is the reason why clients know that they can trust their projects in the hands of Keystone. Services Offered: 3D Laser Scanning, Controls & Automation, Construction Management, Design & Drafting, Engineering: Civil/Structural, Electrical, Mechanical, Process, Functional Safety, Information Technology, Instrumentation, On-Site Services, Operations & Commissioning Support, Procurement, Project Management.
Keystone Engineering is currently seeking a Process Engineer to join our team as we expand into the Western states. Apply today!
Position Type: Full-time
Location: Montana, Utah, Washington, and/or Wyoming, USA
Work Environment/Physical Demands: Office/Sedentary
Travel Requirements: Occasional site visits
Essential Functions:
  • Monitor and report on plant operating performance of assigned units including overall plant efficiency, capacity, product yields, catalyst life, emissions, and process safety. Collect field data as required to ensure accuracy of results.
  • Complete performance evaluations and generate recommendations to resolve identified problems found in process equipment including compressors, turbines, heat exchangers, absorbers, strippers, boilers, combustion equipment, and reactors.
  • Provide process optimization, troubleshooting, data analysis, and technical support to the operations organization.
  • Provide detailed engineering support and monitor / expedite assigned jobs through the Management of Change process to ensure timely execution.
  • Evaluate and participate in the development of potential capital improvement projects to increase production capacity, improve energy efficiency, and enhance EHS performance.
  • Prepare and review documents including PFDs, P&IDs, scopes of work, and equipment specifications to support capital improvement project budget authorization requests and approved project execution. Provide detailed written justifications for management approval.
  • Review new operational procedures and conduct training for operations personnel for significant changes.
  • Participate in PHAs, LOPA studies, and incident investigations.
  • Identify and implement solutions to EHS related action items to meet schedule requirements.
  • Assist Maintenance and Operations during turnarounds by providing pre-turnaround process engineering recommendations, assisting in planning specialty work, performing equipment inspections related to process issues, monitoring equipment repairs that can affect the process, coordinating catalyst replacements, and assisting with plant restarts.

Requirements:
  • B.S. degree in Chemical Engineering from an ABET-accredited university.
  • 5-10 years of engineering-related experience.
  • Strong communication skills (written and verbal) required.
  • Self-motivated, organized, and solution advocate.
  • Attention to detail.
  • Applicants must be currently authorized to work in the U.S. for any employer.

Experience Preferred:
  • P.E. License

Equal Opportunity Employer, including disabled and veterans.

Apply