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Process Safety Engineer Jobs in Montana (NOW HIRING)

We are looking for an Process Engineer to work with a team to prepare designs, specifications ... Develop and implement technical solutions that enhance safety, environmental compliance ...

Demonstrate awareness and commitment to health, safety and environmental issues. Address issues as ... Perform process engineering calculations such as mass and energy balances, heat transfer, fluid ...

Ensure adherence to GMPs, safety regulations, and quality standards throughout all process engineering initiatives. Competencies * Strong process design and problem-solving skills * Ability to lead ...

Process Engineer

Butte, MT · On-site

$75K - $95K/yr

... Process Engineer . This hands-on, laboratory-centered position is integral to expanding the ... Champion laboratory safety and rigorous experimental protocols while ensuring detailed, traceable ...

Bachelor's degree in Chemical Engineering, Chemistry, Materials Science, or a closely related ... Hands-on laboratory experience with a strong emphasis on safety and experimental execution.

Refining Process Engineer at a growth-oriented downstream energy company * Rapidly integrate into ... Scoping and development of margin, reliability and safety improvement projects * Support for ...

Process Control Engineer Location: Columbus, MT Site - Stillwater Mine & East Boulder Mine Schedule ... Promote and maintain a safe work environment, safe work practices, and a strong safety culture.

Process Control Engineer Location: Columbus, MT Site - Stillwater Mine & East Boulder Mine Schedule ... Promote and maintain a safe work environment, safe work practices, and a strong safety culture.

Weyerhaeuser Company is seeking a Process Control/Automation Engineer for our Columbia Falls MDF ... The successful candidate must be committed to safety, have a positive attitude, excellent work ...

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Process Safety Engineer information

See Montana salary details

$35.3K

$103.9K

$144.1K

How much do process safety engineer jobs pay per year?

As of Aug 31, 2026, the average yearly pay for process safety engineer in Montana is $103,872.00, according to ZipRecruiter salary data. Most workers in this role earn between $90,900.00 and $118,400.00 per year, depending on experience, location, and employer.

What is a process safety engineer?

Process Safety Engineers are professionals who focus on identifying, evaluating, and mitigating risks associated with industrial processes, particularly those involving hazardous materials or conditions. Their primary goal is to prevent accidents, fires, explosions, and environmental releases by designing and implementing safety protocols and systems. They work closely with engineering teams, management, and regulatory agencies to ensure compliance with safety standards and promote a culture of safety within organizations. Process Safety Engineers also investigate incidents, conduct hazard analyses, and develop emergency response plans.

What does a process safety engineer do?

Process safety engineers work to decrease risk and ensure safety in construction and manufacturing companies. They assess the work conditions and identify potential risks and offers cost-effective solutions to diminish or remove those hazards. You find process safety engineers in many industries, including construction, manufacturing, and aerospace. To become a process safety engineer, you must have a bachelor’s degree in mechanical engineering, chemical engineering, or a related field. Additional qualifications include strong technical and mechanical skills and experience in a manufacturing environment.

What are the key skills and qualifications needed to thrive as a process safety engineer, and why are they important?

To thrive as a Process Safety Engineer, you need a solid background in chemical or mechanical engineering, risk assessment, and regulatory compliance, usually supported by a relevant engineering degree. Familiarity with process simulation software, hazard analysis tools (such as HAZOP or LOPA), and certifications like CSP or CCPSC are commonly required. Attention to detail, strong analytical thinking, and effective communication help professionals excel in identifying and mitigating risks. These skills and qualifications are crucial to ensuring operational safety, regulatory adherence, and the prevention of industrial accidents.

What are some common challenges faced by process safety engineers, and how are they typically addressed within teams?

Process Safety Engineers often face challenges such as ensuring compliance with complex regulations, identifying and mitigating potential hazards, and fostering a safety-first culture across multidisciplinary teams. These challenges are typically addressed by conducting thorough risk assessments, staying updated on evolving safety standards, and collaborating closely with operations, maintenance, and management teams. Regular safety audits, clear communication, and ongoing training also play vital roles in overcoming these hurdles and maintaining a safe working environment.

What is the difference between Process Safety Engineer vs Process Engineer?

AspectProcess Safety EngineerProcess Engineer
CredentialsTypically requires a degree in chemical, mechanical, or safety engineering; certifications like ASP or CSP are commonRequires a degree in chemical, mechanical, or industrial engineering; certifications are less common
Work EnvironmentFocuses on safety protocols, hazard analysis, and risk management in industrial plantsDesigns, optimizes, and oversees manufacturing processes in similar settings
Industry UsageUsed in industries with high safety risks like oil & gas, chemicals, and refiningUsed across manufacturing, chemical, and process industries for process development

The Process Safety Engineer primarily concentrates on hazard prevention, safety protocols, and risk mitigation to ensure safe operations. In contrast, the Process Engineer focuses on designing and improving manufacturing processes. Both roles require engineering backgrounds but differ in their core responsibilities and safety emphasis.

What are the most commonly searched types of Process Safety Engineer jobs in Montana?

The most popular types of Process Safety Engineer jobs in Montana are:

What are popular job titles related to Process Safety Engineer jobs in Montana?

For Process Safety Engineer jobs in Montana, the most frequently searched job titles are:

What job categories do people searching Process Safety Engineer jobs in Montana look for?

The top searched job categories for Process Safety Engineer jobs in Montana are:

Infographic showing various Process Safety Engineer job openings in Montana as of August 2026, with employment types broken down into 1% As Needed, 77% Full Time, 18% Part Time, 1% Temporary, 2% Contract, and 1% Nights. Highlights an 99% Physical, and 1% Remote job distribution, with an average salary of $103,872 per year, or $49.9 per hour.

Process Engineer - Oil Refinery

CHS, Inc.

Laurel, MT • On-site

Full-time

Medical, Dental, Vision, Life, Retirement, PTO

Posted 20 days ago


CHS Inc. rating

8.2

Company rating: 8.2 out of 10

Based on 35 frontline employees who took The Breakroom Quiz

36th of 366 rated logistics


Job description

CHS Inc. is a leading global agribusiness owned by farmers, ranchers and cooperatives across the United States that provides grain, food and energy resources to businesses and consumers around the world.  We serve agriculture customers and consumers across the United States and around the world.  Most of our employees are in the United States, but today we have employees in 19 countries. At CHS, we are creating connections to empower agriculture.

Summary

CHS, Inc. has an exciting opportunity at our Oil Refinery facility in Laurel, MT. We are looking for an Process Engineer to work with a team to prepare designs, specifications, start-up assistance, and support for refinery. You must be a detail-oriented, results-driven individual with a commitment to quality, accuracy, and the ability to organize and prioritize workloads to meet deadlines. Excellent communication skills, both verbal and written, with a strong commitment to customer service and the ability to work in both a team environment and in self-directed tasks are necessary.

Responsibilities
  • Support engineering efforts related to facility design, process control strategies, and day-to-day unit operations.
  • Review and maintain Piping & Instrumentation Diagrams (P&IDs), including field verification and updates.
  • Assist in diagnosing and resolving plant issues using engineering principles and established methodologies. 
  • Develop and implement technical solutions that enhance safety, environmental compliance, reliability, and economic performance. 
  • Prepare and deliver detailed technical reports, including catalyst performance tracking, energy/mass balances, and feed/product specification analyses.
  • Support design evaluations, unit modifications, and resolution of operational constraints using chemical engineering principles.
  • Participate in reviews of process and equipment design packages from internal teams and external engineering firms.
  • Support engineering projects through coordination, planning, and implementation activities.
  • Participate in Management of Change (MOC), Process Hazard Analysis (PHA), and Process Safety Management (PSM) audits; complete assigned safety actions. 
  • Collaborate with catalyst and chemical vendors to monitor performance and recommend optimal solutions for improved profitability and efficiency.
  • Promote a culture of open communication, problem-solving, and technical stewardship across teams. 
  • Monitor equipment performance, conduct failure analyses, and recommend corrective actions.
  • Support compliance with applicable regulatory requirements, industry codes, and Refinery Engineering Practices.
  • Apply industrial safety practices during fieldwork and identify opportunities for process and performance enhancements.
  • Develop cross-disciplinary engineering knowledge and collaborate effectively across refinery functions. 
  • Specify and troubleshoot instrumentation systems, including transmitters, analyzers, control valves, and on/off valves.
  • Support refinery turnaround planning and execution, including major maintenance events. 
  • Perform additional duties as assigned to support refinery operations and strategic initiatives.
Minimum Qualifications (required)
  • Bachelor's degree in chemical engineering or a closely related engineering discipline. 
  • 2+ years of experience in process engineering, refinery operations, chemical manufacturing, or related engineering work; relevant internship or co-op experience may be considered.
Additional Qualifications
  • Ability to apply engineering fundamentals, perform calculations and data analysis, and support troubleshooting of assigned process issues.
  • Able to work independently on assigned tasks while seeking guidance when needed. 
  • Strong communication, organization, and teamwork skills, with the ability to support field work in an operating refinery environment. 
  • Proficiency with Microsoft Office applications, especially Excel, Word, Outlook, and data analysis tools. 
  • Familiarity with refinery unit operations, thermodynamics, heat and material balances, process safety, and process control concepts.
  • Working knowledge of Management of Change (MOC), Process Hazard Analysis (PHA), Process Safety Management (PSM), and refinery safety practices. 
  • Exposure to process simulation, historian, or data visualization tools such as Aspen HYSYS, Aspen Plus, PI, IP.21, or similar applications.
  • Familiarity with P&IDs, process equipment, instrumentation, engineering standards, specifications, industry codes, and refinery engineering practices.

Pre-employment screening is based on the job requirements and industry guidelines and may or may not be required for the position. If required, selected candidates must pass pre-employment screenings to include all or a combination of drug, criminal, motor vehicle check, physical requirements and FMCSA Clearinghouse. 

Physical Requirements
  • Must be able to wear personal protective equipment, including respirators.
  • Must have ability to climb stairs and ladders to access equipment at heights. 

CHS offers a competitive total rewards package. Compensation includes base wage and, depending upon position, may include other earnings such as bonus, incentives and commissions. Actual pay offered will vary based on multiple factors which may include, without limitation, experience, education, training, specialized skills and certifications, minimum wage/salary requirements under local law.

Benefits include medical, dental, vision, wellness programs, life insurance, health and dependent care spending accounts, paid time off, 401(k), pension, profit sharing, short- and long-term disability, tuition reimbursement and adoption assistance, subject to the eligibility requirements for each benefit plan.

CHS is an Equal Opportunity Employer/Veterans/Disability.       

Please note that any communication from a CHS recruiter would be sent using a chsinc.com email address. In addition, a CHS recruiter will not ask for confidential information over the phone or in an email, or request money from a candidate involved in an offer process. If you have questions regarding an employment opportunity, please reach out to chscareers@chsinc.com; to verify that the communication is from CHS.


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