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Senior Process Safety Engineer Jobs in Montana (NOW HIRING)

Kosmos

Sr Process Engineer

Billings, MT · On-site

$102K - $132K/yr

Growing Manufacturing Company in Butte, Montana has a need for a Process Engineer. This is a direct hire role with a full benefits package and relocation. Prefer a B.S. in Engineering, and a minimum ...

CHS, Inc.

Process Engineer - Oil Refinery

Laurel, MT · On-site

We are looking for an Process Engineer to work with a team to prepare designs, specifications ... Develop and implement technical solutions that enhance safety, environmental compliance ...

Eichleay, Inc

Process Engineers

Billings, MT

Demonstrate awareness and commitment to health, safety and environmental issues. Address issues as ... Perform process engineering calculations such as mass and energy balances, heat transfer, fluid ...

Designs for Health

Process Engineer

Arlee, MT

Ensure adherence to GMPs, safety regulations, and quality standards throughout all process engineering initiatives. Competencies * Strong process design and problem-solving skills * Ability to lead ...

StaffRight Associates, LLC

Process Engineer

Butte, MT · On-site

$75K - $95K/yr

... Process Engineer . This hands-on, laboratory-centered position is integral to expanding the ... Champion laboratory safety and rigorous experimental protocols while ensuring detailed, traceable ...

Keystone Engineering Inc.

Sr. Engineer - ME

Billings, MT · On-site

$102K - $141K/yr

Civil/Structural, Electrical, Mechanical, Process, Functional Safety, Information Technology ... Keystone Engineering is currently seeking a Sr. Mechanical Engineer to join our team as we expand ...

Griffin Global Systems

Process Engineer

Butte, MT · On-site

Bachelor's degree in Chemical Engineering, Chemistry, Materials Science, or a closely related ... Hands-on laboratory experience with a strong emphasis on safety and experimental execution.

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All JobsProcess Safety Engineer JobsSenior Process Safety Engineer JobsSenior Process Safety Engineer Jobs in Montana

Senior Process Safety Engineer information

See Montana salary details

$68.8K

$111.2K

$156.5K

How much do senior process safety engineer jobs pay per year?

As of Aug 31, 2026, the average yearly pay for senior process safety engineer in Montana is $111,166.00, according to ZipRecruiter salary data. Most workers in this role earn between $95,500.00 and $123,400.00 per year, depending on experience, location, and employer.

What does a senior process safety engineer do?

A Senior Process Safety Engineer is responsible for ensuring that industrial processes, especially those involving hazardous materials, are designed and operated safely to prevent accidents and minimize risks. They analyze operations, conduct safety assessments, and implement systems to comply with safety regulations. Additionally, they lead incident investigations, develop safety procedures, and provide technical guidance to engineering teams to promote a strong safety culture within the organization.

What are the key skills and qualifications needed to thrive as a senior process safety engineer, and why are they important?

To thrive as a Senior Process Safety Engineer, you need a solid background in chemical or process engineering, in-depth knowledge of process safety management (PSM), and typically a bachelor's degree in engineering with relevant certifications like CSP or CCPSC. Familiarity with process hazard analysis (PHA) tools, safety lifecycle software (such as PHA-Pro or BowTieXP), and regulatory standards (OSHA, API) is crucial. Strong analytical thinking, leadership, and effective communication skills help you guide multidisciplinary teams and convey complex safety issues clearly. These competencies are vital to ensure operational safety, regulatory compliance, and the prevention of major incidents in high-risk industrial environments.

What are the main challenges a senior process safety engineer faces when implementing new safety protocols across multiple facilities?

A Senior Process Safety Engineer often encounters challenges such as ensuring consistent application of safety standards across diverse sites, gaining buy-in from cross-functional teams, and adapting protocols to facility-specific hazards. Additionally, balancing regulatory compliance with operational efficiency requires strong communication and project management skills. Successfully addressing these challenges usually involves close collaboration with site managers, operations teams, and regulatory bodies, as well as ongoing training and audits to maintain high safety standards.

What is the difference between Senior Process Safety Engineer vs Process Safety Engineer?

AspectSenior Process Safety EngineerProcess Safety Engineer
CertificationsTypically holds API, NEBOSH, or equivalent certificationsOften requires similar certifications, but less experience needed
Work EnvironmentLeads safety projects, mentors junior staff, and manages complex risk assessmentsSupports safety initiatives, conducts hazard analyses, and assists in safety documentation
Employer & Industry UsageCommon in oil & gas, chemical, and refining industriesUsed across similar industries, often as entry to mid-level role

The main difference between a Senior Process Safety Engineer and a Process Safety Engineer lies in experience, leadership responsibilities, and project scope. Senior professionals typically lead safety initiatives and mentor others, while Process Safety Engineers focus on supporting safety tasks and analysis. Both roles are vital for maintaining safety standards in high-risk industries.

What are popular job titles related to Senior Process Safety Engineer jobs in Montana?

For Senior Process Safety Engineer jobs in Montana, the most frequently searched job titles are:

What job categories do people searching Senior Process Safety Engineer jobs in Montana look for?

The top searched job categories for Senior Process Safety Engineer jobs in Montana are:

What cities in Montana are hiring for Senior Process Safety Engineer jobs?

Cities in Montana with the most Senior Process Safety Engineer job openings:

Senior Process Safety Engineer jobs near you
Infographic showing various Senior Process Safety Engineer job openings in Montana as of June 2026, with employment types broken down into 79% Full Time, and 21% Contract. Highlights an 95% In-person, and 5% Remote job distribution, with an average salary of $111,166 per year, or $53.4 per hour.

Senior Process Control Engineer

Automationtechies

Billings, MT • On-site

$133K - $199K/yr

Full-time

Medical, Dental, Vision, Retirement, PTO

Posted 26 days ago

Job description

Senior Process Control Engineer

Location: Billings, MT
Salary: $133,000–$199,000 per year

Take a lead role in refinery process engineering with a growing energy company that values technical expertise, innovation, collaboration, and work/life balance.

Our client is seeking an Senior Process Control Engineer to support refinery operations, process optimization, capital projects, and continuous improvement initiatives. You will work across multiple process areas, including crude distillation, hydrotreating, naphtha reforming, isomerization, asphalt blending, sulfur recovery, and refinery utilities.

What You'll Do

  • Provide process control engineering support to refinery operations and maintenance
  • Lead projects from concept and process design through construction and startup
  • Identify opportunities to improve safety, reliability, production, and process efficiency
  • Perform process control design, simulation, optimization, and debottlenecking studies
  • Develop engineering specifications, project cost estimates, and economic justifications
  • Support DCS projects and participate in process hazard analyses
  • Collaborate with Operations, Maintenance, Environmental, Safety, IT, Laboratory, and Engineering teams

What You'll Bring

  • Bachelor's degree in Chemical Engineering
  • 5+ years of oil refining experience
  • Experience with basic and advanced supervisory continuous process control fundamentals, configuration, tuning, troubleshooting, and support.
  • Experience with Honeywell TDC-3000 required
  • Familiarity with alarm management, abnormal situation management, historian management
  • Intermediate experience in Advanced Process Controls, including MPC (specifically AspenTech DMC), online economic optimizers, etc. preferred
  • Experience in refining, oil & gas, petrochemicals or similar preferred
  • Exposure to and interest in more modern DCS platforms (esp. DeltaV) preferred
  • Experience with distillation, fluid hydraulics, and heat transfer preferred
  • Process control design, simulation, and project management experience
  • Strong technical problem-solving and communication skills
  • Ability to manage priorities and work independently

Compensation and Benefits

  • Salary range of $133,000–$199,000
  • Annual incentive opportunity targeted at 15%
  • Medical, dental, and vision coverage
  • 401(k) with company match
  • Employee stock purchase program
  • Unlimited paid time off for eligible salaried employees
  • Twelve paid holidays
  • Educational reimbursement and retirement benefits

This is an opportunity to lead high-impact refinery projects, work with experienced technical teams, and contribute to the growth of a dynamic energy organization.

Apply today to advance your process engineering career in Billings, Montana.