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Process Engineering Jobs in Pennsylvania (NOW HIRING)

ALIGN PRECISION

Process Engineer

Horsham, PA · On-site

Working knowledge of process engineering software packages (either MASTERCAM or Solidworks) is required. Experience with other CAD may be considered with a commitment to be trained in Solidworks.

SMS group Inc

Process Engineer

Pittsburgh, PA · On-site

Participation in engineering studies, which examine our customers facilities in depth and provide recommendations for process and equipment improvements * Field service work with our customers to ...

advansix

$76K - $114K/yr

Duties and Responsibilities: · Lead the development of Front-End Engineering Design (FEED) packages for the business segments · Manage engineering design deliverables including: o Process design ...

advansix

$76K - $114K/yr

Duties and Responsibilities: · Lead the development of Front-End Engineering Design (FEED) packages for the business segments · Manage engineering design deliverables including: o Process design ...

Procter & Gamble

Process Engineer

Shippensburg, PA · On-site

$85K - $122K/yr

Bachelor's degree in Chemical Engineering, Mechanical Engineering, Industrial Engineering, or a related field. * 3+ years of experience in process engineering within a manufacturing environment ...

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Process Engineering information

See Pennsylvania salary details

$49.6K

$92.2K

$142.8K

How much do process engineering jobs pay per year?

As of Jul 18, 2026, the average yearly pay for process engineering in Pennsylvania is $92,239.00, according to ZipRecruiter salary data. Most workers in this role earn between $74,700.00 and $103,200.00 per year, depending on experience, location, and employer.

What is process engineering?

Process engineering is a field of engineering focused on designing, implementing, controlling, and optimizing industrial processes, particularly in manufacturing and chemical production. Process engineers work to develop efficient systems for transforming raw materials into finished products, ensuring safety, quality, and cost-effectiveness. They apply principles from chemistry, physics, and mathematics to solve production problems and improve processes. Process engineering is essential in industries such as oil and gas, pharmaceuticals, food and beverage, and energy.

What is the difference between Process Engineering vs Chemical Engineering?

AspectProcess EngineeringChemical Engineering
Required CredentialsBachelor's in Chemical, Mechanical, or Industrial Engineering; often certifications like Six SigmaBachelor's or higher in Chemical Engineering; professional engineer (PE) license may be preferred
Work EnvironmentManufacturing plants, process facilities, industrial settingsResearch labs, chemical plants, design offices
Industry UsageFocuses on optimizing manufacturing processes and production efficiencyDesigns chemical processes, develops new chemicals, and research

Process Engineering primarily concentrates on improving and maintaining manufacturing processes within industrial settings, while Chemical Engineering involves designing chemical processes and developing new chemical products. Both roles require similar educational backgrounds and often overlap in industry applications, but their core focus areas differ.

What engineers make $200,000 a year?

Senior process engineers, petroleum engineers, and certain aerospace engineers can earn $200,000 or more annually, especially with extensive experience, advanced certifications, or working in high-paying industries. These roles often require specialized skills, advanced degrees, and leadership responsibilities.

What engineers make $500,000?

Senior engineers in specialized fields such as petroleum, aerospace, or software engineering can earn $500,000 or more annually, often through a combination of base salary, bonuses, and stock options. High-level roles typically require extensive experience, advanced skills, and sometimes leadership or managerial responsibilities.

What jobs do process engineers do?

Process engineers design, develop, and optimize manufacturing processes to improve efficiency, safety, and quality. They analyze production systems, troubleshoot issues, and implement improvements using tools like process flow diagrams and statistical analysis. Their work often involves collaboration with production teams and requires knowledge of engineering principles and industry standards.

What are some common challenges faced by process engineers when implementing process improvements in a manufacturing environment?

Process engineers often encounter challenges such as resistance to change from operators and staff, integrating new technologies with legacy systems, and ensuring that improvements do not disrupt ongoing production. Balancing cost-effectiveness with quality and safety standards can also be demanding. Successful process engineers collaborate closely with cross-functional teams, provide clear communication, and use data-driven approaches to overcome these obstacles and drive continuous improvement.

Is process engineering well paid?

Process engineering is generally a well-paying profession, with salaries often above the national average for engineering roles. Compensation varies based on experience, industry, location, and certifications such as Six Sigma or process simulation tools, but it typically offers competitive wages and benefits.

What are the key skills and qualifications needed to thrive as a Process Engineer, and why are they important?

To thrive as a Process Engineer, you need a solid background in engineering principles, process optimization, and problem-solving, typically supported by a degree in chemical, mechanical, or industrial engineering. Familiarity with process simulation software (like Aspen Plus or AutoCAD), Six Sigma certification, and experience with quality management systems are often required. Strong analytical thinking, effective communication, and teamwork are essential soft skills to excel in cross-functional projects and drive continuous improvement. These skills ensure efficient production processes, cost reduction, and consistent product quality within manufacturing or industrial environments.
What are the most commonly searched types of Process Engineering jobs in Pennsylvania? The most popular types of Process Engineering jobs in Pennsylvania are:
What are popular job titles related to Process Engineering jobs in Pennsylvania? For Process Engineering jobs in Pennsylvania, the most frequently searched job titles are:
What job categories do people searching Process Engineering jobs in Pennsylvania look for? The top searched job categories for Process Engineering jobs in Pennsylvania are:
What cities in Pennsylvania are hiring for Process Engineering jobs? Cities in Pennsylvania with the most Process Engineering job openings:
What are popular job titles related to Process Engineering jobs in PA? For Process Engineering jobs in PA, the most frequently searched job titles are:
Process Engineering jobs near you
Infographic showing various Process Engineering job openings in Pennsylvania as of July 2026, with employment types broken down into 1% Locum Tenens, 84% Full Time, 10% Part Time, 1% Temporary, 3% Contract, and 1% Nights. Highlights an 84% Physical, 6% Hybrid, and 10% Remote job distribution, with an average salary of $92,239 per year, or $44.3 per hour.
Process Engineer

Process Engineer

ALIGN PRECISION

Horsham, PA • On-site

Full-time

Medical, Dental, Vision, Life, Retirement, PTO

Posted 5 days ago

Align Precision rating

8.6

Company rating: 8.6 out of 10

Based on 15 frontline employees who took The Breakroom Quiz

Job description

Essential Duties and Responsibilities include the following. Other duties may be assigned:

  • Design and develop manufacturing processes to optimize productivity and workflow.
  • Provide process documentation and detailed operating instructions.
  • Oversee implementation of new processes and procedures.
  • Examine existing processes and suggest improvements in methods and tooling.
  • Investigate and troubleshoot any problems that arise with processes, procedures, and operations.
  • Monitor job performance KPIs (Quality, Delivery and Cost) and proactively investigate under-performing processes.
  • Prepare detail cost estimates for quotes.
  • Perform risk assessments and participate in pFMEAs and 8Ds.
  • Lead and support improvement projects - LEAN deployment, 6S, and Continuous Improvement
  • Support other team members to ensure achievement of overall business goals. 
  • Ensures all manufacturing process documentation is published and ready for the shop (programs, tooling lists, setup lists, fixturing).
  • Supports emerging support requests from Operations.
  • When requested, manage specific projects including develop and tracking an MS project schedule in cooperation with a program manager. This could include Capital Equipment installations or new product development.

Knowledge:
To perform the job successfully, an individual should demonstrate the following competencies:

  • Functional knowledge and understanding of core manufacturing processes such as toolmaking, assembly, and inspection.
  • Experience with exotic metals including Inconel, Titanium and Metal Matrix Composites
  • Working knowledge of process engineering software packages (either MASTERCAM or Solidworks) is required. Experience with other CAD may be considered with a commitment to be trained in Solidworks.
  • Knowledge of GD&T and industry technical standards.
  • Knowledge of Lean Six Sigma continuous improvement concepts.


Skills Required:

  • Ability to read and interpret documents such as drawings, specifications, and procedures.
  • Ability to facilitate problem solving using tools such as 8-D, 5-Whys, etc.
  • Excellent computer skills with strong knowledge of Microsoft Office products Excel, Word, and PowerPoint. Ability to use Microsoft Project preferred.
  • Good Communication skills. Both Verbal and Written.

 

Education and/or Experience:

  • Bachelor of Science in Engineering (Industrial Engineering, Manufacturing Engineering, Mechanical Engineering) Preferred.
  • Lean Six Sigma Green Belt certification preferred.
  • 10 years of experience in Production/Process Engineering with heavy CNC machining emphasis.

 

Physical Demands:
The physical demands described here are representative of those that must be met by an employee to successfully perform the essential functions of this job. Reasonable accommodations may be made to enable individuals with disabilities to perform the essential functions.
Work Environment:
The work environment characteristics described here are representative of those an employee encounters while performing the essential functions of this job. Reasonable accommodations may be made to enable individuals with disabilities to perform the essential functions.

Company Description

Manufacturing excellence starts from within. Our teams collaborate and share knowledge across our facilities. We thrive through continual learning and mentoring. From apprenticeship to leadership, our people are proud of the important work we do.

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