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Process Engineering Jobs in Pennsylvania (NOW HIRING)

Actalent

Process Engineer

Akron, PA

$22 - $27/hr

The position plays a key role in process engineering, continuous improvement, and quality assurance by overseeing line setup, troubleshooting technical issues, and supporting production teams with ...

Altair Engineering

Process Engineer

Saint Marys, PA · On-site

This role collaborates closely with cross-functional teams-including design engineering, quality, maintenance, and operations-to support new product introductions, stabilize processes, and lead ...

calumet

Process Engineer

Karns City, PA

The Process Engineer will provide technical expertise in all aspects of process design and ... Performs engineering calculations (i.e., mass balances, energy balances, conversion calculations ...

POWEREX INC

Process Engineer

Youngwood, PA · On-site

$60K - $95K/yr

The process engineering team designs, qualifies, and improves manufacturing processes. While ensuring the product meets all customer requirements, process engineers work to improve quality, reduce ...

POWEREX, INC.

Process Engineer

Youngwood, PA

The process engineering team designs, qualifies, and improves manufacturing processes. While ensuring the product meets all customer requirements, process engineers work to improve quality, reduce ...

AD Energy Recruitment

Process Engineer

Canonsburg, PA · On-site

This position will require a strong background in chemical or mechanical engineering, process design, and environmental systems. The successful candidate will work closely with cross-functional teams ...

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Process Engineering information

See Pennsylvania salary details

$49.6K

$92.2K

$142.8K

How much do process engineering jobs pay per year?

As of Jul 18, 2026, the average yearly pay for process engineering in Pennsylvania is $92,239.00, according to ZipRecruiter salary data. Most workers in this role earn between $74,700.00 and $103,200.00 per year, depending on experience, location, and employer.

What is process engineering?

Process engineering is a field of engineering focused on designing, implementing, controlling, and optimizing industrial processes, particularly in manufacturing and chemical production. Process engineers work to develop efficient systems for transforming raw materials into finished products, ensuring safety, quality, and cost-effectiveness. They apply principles from chemistry, physics, and mathematics to solve production problems and improve processes. Process engineering is essential in industries such as oil and gas, pharmaceuticals, food and beverage, and energy.

What is the difference between Process Engineering vs Chemical Engineering?

AspectProcess EngineeringChemical Engineering
Required CredentialsBachelor's in Chemical, Mechanical, or Industrial Engineering; often certifications like Six SigmaBachelor's or higher in Chemical Engineering; professional engineer (PE) license may be preferred
Work EnvironmentManufacturing plants, process facilities, industrial settingsResearch labs, chemical plants, design offices
Industry UsageFocuses on optimizing manufacturing processes and production efficiencyDesigns chemical processes, develops new chemicals, and research

Process Engineering primarily concentrates on improving and maintaining manufacturing processes within industrial settings, while Chemical Engineering involves designing chemical processes and developing new chemical products. Both roles require similar educational backgrounds and often overlap in industry applications, but their core focus areas differ.

What engineers make $200,000 a year?

Senior process engineers, petroleum engineers, and certain aerospace engineers can earn $200,000 or more annually, especially with extensive experience, advanced certifications, or working in high-paying industries. These roles often require specialized skills, advanced degrees, and leadership responsibilities.

What engineers make $500,000?

Senior engineers in specialized fields such as petroleum, aerospace, or software engineering can earn $500,000 or more annually, often through a combination of base salary, bonuses, and stock options. High-level roles typically require extensive experience, advanced skills, and sometimes leadership or managerial responsibilities.

What jobs do process engineers do?

Process engineers design, develop, and optimize manufacturing processes to improve efficiency, safety, and quality. They analyze production systems, troubleshoot issues, and implement improvements using tools like process flow diagrams and statistical analysis. Their work often involves collaboration with production teams and requires knowledge of engineering principles and industry standards.

What are some common challenges faced by process engineers when implementing process improvements in a manufacturing environment?

Process engineers often encounter challenges such as resistance to change from operators and staff, integrating new technologies with legacy systems, and ensuring that improvements do not disrupt ongoing production. Balancing cost-effectiveness with quality and safety standards can also be demanding. Successful process engineers collaborate closely with cross-functional teams, provide clear communication, and use data-driven approaches to overcome these obstacles and drive continuous improvement.

Is process engineering well paid?

Process engineering is generally a well-paying profession, with salaries often above the national average for engineering roles. Compensation varies based on experience, industry, location, and certifications such as Six Sigma or process simulation tools, but it typically offers competitive wages and benefits.

What are the key skills and qualifications needed to thrive as a Process Engineer, and why are they important?

To thrive as a Process Engineer, you need a solid background in engineering principles, process optimization, and problem-solving, typically supported by a degree in chemical, mechanical, or industrial engineering. Familiarity with process simulation software (like Aspen Plus or AutoCAD), Six Sigma certification, and experience with quality management systems are often required. Strong analytical thinking, effective communication, and teamwork are essential soft skills to excel in cross-functional projects and drive continuous improvement. These skills ensure efficient production processes, cost reduction, and consistent product quality within manufacturing or industrial environments.
What are the most commonly searched types of Process Engineering jobs in Pennsylvania? The most popular types of Process Engineering jobs in Pennsylvania are:
What are popular job titles related to Process Engineering jobs in Pennsylvania? For Process Engineering jobs in Pennsylvania, the most frequently searched job titles are:
What job categories do people searching Process Engineering jobs in Pennsylvania look for? The top searched job categories for Process Engineering jobs in Pennsylvania are:
What cities in Pennsylvania are hiring for Process Engineering jobs? Cities in Pennsylvania with the most Process Engineering job openings:
What are popular job titles related to Process Engineering jobs in PA? For Process Engineering jobs in PA, the most frequently searched job titles are:
Process Engineering jobs near you
Infographic showing various Process Engineering job openings in Pennsylvania as of July 2026, with employment types broken down into 1% Locum Tenens, 84% Full Time, 10% Part Time, 1% Temporary, 3% Contract, and 1% Nights. Highlights an 84% Physical, 6% Hybrid, and 10% Remote job distribution, with an average salary of $92,239 per year, or $44.3 per hour.
PA Office Process Lead Chemical Engineer - Allentown Hybrid

PA Office Process Lead Chemical Engineer - Allentown Hybrid

Process Engineering Associates, LLC

Allentown, PA • On-site

$95 - $110/hr

Full-time

Posted 11 days ago

Job description

OVERVIEW
PROCESS is actively seeking a full-time Senior Process Engineer (Chemical Process Design Engineer) in their PA office. The role involves development of detailed process design documents for clients in a variety of industrial market segments. Design work may include development of detailed front-end engineering design (FEED) packages to support clients in their capital project management and execution as well as providing on-site support to local clients for small capital project execution.
LOCATION
The lead process design engineer position will be for the office in Boyertown, PA (45 minutes from Philadelphia) primarily supporting clients in the Northeast United States but may require occasional travel to other locations across the U.S. A hybrid in-office/remote arrangement from Allentown area is acceptable.
JOB REQUIREMENTS
  • B.S. in Chemical Engineering from an accredited university
  • A minimum of 10 years' experience in process engineering and design
  • Well versed in typical chemical process engineering deliverables (HMBs, PFDs, P&IDs, equipment specifications etc.)
  • Ability to effectively interact with external and internal clients to support scope projects, resolve issues, and successfully drive completion of projects
  • Above average verbal and written communication skills
  • Simulation experience a plus but not required
  • Project management experience a plus but not required
  • Advanced degree and professional registration a plus but not required.

COMPENSATION
Based on qualifications and experience.

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