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Process Development Scientist Jobs (NOW HIRING)

Cargill

Senior Process Development Scientist

Plymouth, MN · On-site

$102K - $140K/yr

Job Purpose and Impact The Senior Process Development Scientist will develop and deliver new processes, product renovation and value innovation projects through partnership with key regional ...

Cargill

Senior Process Development Scientist

Plymouth, MN · On-site

$102K - $140K/yr

Job Purpose and Impact The Senior Process Development Scientist will develop and deliver new processes, product renovation and value innovation projects through partnership with key regional ...

FITS LLC

Process Development Scientist-03

Juncos, PR · On-site

$80 - $110/hr

For Scientist Services in the Process Development: Inspection Projects area. WHAT MAKES YOU A FITThe Technical Part: * Bachelor'sDegree with four(4)years of experience asa Scientistwithin the ...

Cargill

Senior Process Development Scientist

Plymouth, MN · On-site

$102K - $140K/yr

Job Purpose and Impact The Senior Process Development Scientist will develop and deliver new processes, product renovation and value innovation projects through partnership with key regional ...

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How much do process development scientist jobs pay per hour?

As of Sep 7, 2026, the average hourly pay for process development scientist in the United States is $38.66, according to ZipRecruiter salary data. Most workers in this role earn between $28.37 and $46.15 per hour, depending on experience, location, and employer.

What is a process development scientist?

A Process Development Scientist is a professional who designs, develops, and optimizes processes for manufacturing products, typically in industries like pharmaceuticals, biotechnology, or chemicals. Their work involves scaling up laboratory procedures to full production, improving efficiency, ensuring quality, and meeting regulatory standards. They collaborate with research, engineering, and manufacturing teams to implement new processes or refine existing ones. Process Development Scientists play a critical role in bringing new products from the research phase to commercial production while maintaining safety and compliance.

What are the key skills and qualifications needed to thrive as a process development scientist?

To thrive as a Process Development Scientist, you need a background in chemistry, biochemistry, or chemical engineering, supported by at least a bachelor’s (often master’s or PhD) degree and experience in laboratory research. Familiarity with analytical instrumentation (such as HPLC, GC, and mass spectrometry), process modeling software, and relevant regulatory standards is crucial. Strong problem-solving, collaboration, and communication skills help drive innovation and coordinate with cross-functional teams. These skills ensure the efficient development and scale-up of robust, safe, and cost-effective processes in pharmaceutical, biotech, or chemical manufacturing environments.

What are some typical challenges faced by process development scientists when scaling up from lab experiments to full production?

Process Development Scientists often encounter challenges when transitioning processes from the laboratory to large-scale production. These can include maintaining product quality and consistency, optimizing yields, and ensuring that processes are cost-effective at scale. Addressing equipment differences, process variability, and regulatory compliance are also common hurdles. Collaboration with engineers, manufacturing teams, and quality assurance professionals is essential to successfully navigate these challenges and achieve scalable, robust processes.

What does a process development scientist do?

A process development scientist designs, optimizes, and scales up manufacturing processes for products such as pharmaceuticals or chemicals. They analyze data, troubleshoot issues, and collaborate with cross-functional teams to ensure processes meet quality and regulatory standards, often using tools like statistical analysis and laboratory equipment. Their work supports efficient, reliable production and continuous process improvement.
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Process Development Scientist jobs near you
Infographic showing various Process Development Scientist job openings in the United States as of August 2026, with employment types broken down into 1% As Needed, 82% Full Time, 15% Part Time, and 2% Contract. Highlights an 91% Physical, 3% Hybrid, and 6% Remote job distribution, with an average salary of $80,420 per year, or $38.7 per hour.

Senior Process Development Scientist

Sun Pharmaceutical Industries, Inc.

Billerica, MA • On-site

$120 - $160/hr

Other

Posted 26 days ago

Job description

Title: Senior Process Development Scientist

Date: Aug 10, 2026

Company: Sun Pharmaceutical Industries, Inc (USA)

Job Summary

Lead new product formulation, process development, transfers into manufacturing, and continuous improvement of existing processes.

Area Of Responsibility
  • Manage tasks at independent level and contribute to cross-functional project management teams
  • Design experiments using Quality by Design principles, execute and author reports in support of:
  • Formulation, aseptic filling and lyophilization development of new products
  • Continuous improvement, troubleshooting and investigations of existing processes and products
  • Process transfers into manufacturing
  • Perform analytical testing in support of product development studies
  • Prepare cGMP documents such as SOPs, batch records and protocols
  • Design, execute and write technical reports to support FDA filings
  • May direct the work of junior Process Development staff
  • Other duties as assigned
Work Conditions:
  • Office
  • Lab
  • Warehouse
  • Exposure to noise, hazardous and non-hazardous chemicals, syringes and needles, toxic metals
Physical Requirements:
  • Stand, sit, walk, use hands and fingers to handle or feel, reach with arms and hands
  • Talk or hear
  • Close, and color vision; depth perception, ability to adjust focus
  • Use of repetitive motion
  • Operates Lyophilizer, HPLC, pH meter, analytical balance, compressed gas cylinders, fume hoods, heating mantles, stirring equipment, temperature controllers, and computer/office equipment
  • Requires wearing protective clothing in lab areas - lab coat, safety glasses, and gloves
  • Lift up to 50 lbs.

Up to 5%

Education and Job Qualification
  • Minimum B.S. in related scientific field required
Experience
  • Minimum 7-10 years related experience preferred
  • Able to work with external contractors to find new technology, equipment or solutions to process issues
  • Experience with parenteral formulation, lyophilization and sterilization techniques preferred
  • Process validation experience
  • Analytical hands-on experience with techniques such as HPLC, Karl Fischer, DSC, and spectroscopic techniques
  • Experience with aseptic techniques in a clean room environment is highly beneficial
  • Experience working in a cGMP environment
  • Understanding of Quality by Design principles and statistics is preferable
  • Process development experience and manufacturing process investigation skills
  • Strong technical writing skills and resourceful problem solving skills
  • Ability to work independently and as a member of a cross functional team
  • Excellent verbal, written and interpersonal communications skills
  • Strong attention to detail and ability to manage multiple assignments concurrently
  • Able to lead cross functional teams to design experiments and address process issues
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