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Process Development Scientist Jobs in Wisconsin (NOW HIRING)

Oterra

Product Development Scientist

Sturtevant, WI

... scientific and engineering principles in the research, development and production of color ... Learns and uses processing equipment in lab and pilot plant with minimal supervision including ...

Ametek

R&D Scientist

Madison, WI · On-site

Process development for the manufacture of proprietary components used in the atom probe. The ideal ... MS or PhD in Materials Science, Engineering, Physics, or related field, a must. * 6-8 years of ...

Ametek

R&D Scientist

Madison, WI · On-site

Process development for the manufacture of proprietary components used in the atom probe. The ideal ... MS or PhD in Materials Science, Engineering, Physics, or related field, a must. * 6-8 years of ...

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$20

$39

$62

How much do process development scientist jobs pay per hour?

As of Jul 1, 2026, the average hourly pay for process development scientist in Wisconsin is $39.02, according to ZipRecruiter salary data. Most workers in this role earn between $28.65 and $46.59 per hour, depending on experience, location, and employer.

What are some typical challenges faced by Process Development Scientists when scaling up from lab experiments to full production?

Process Development Scientists often encounter challenges when transitioning processes from the laboratory to large-scale production. These can include maintaining product quality and consistency, optimizing yields, and ensuring that processes are cost-effective at scale. Addressing equipment differences, process variability, and regulatory compliance are also common hurdles. Collaboration with engineers, manufacturing teams, and quality assurance professionals is essential to successfully navigate these challenges and achieve scalable, robust processes.

Is 40 too late to become a scientist?

Becoming a process development scientist or similar scientific roles is possible at age 40 or older, as many employers value experience, skills, and relevant education over age. Professionals often pursue advanced degrees or certifications in fields like chemistry, biology, or engineering, which can enhance their qualifications regardless of age.

What is the highest paid type of scientist?

Among scientists, petroleum engineers and data scientists tend to have the highest average salaries, often exceeding $100,000 annually. Process Development Scientists typically earn competitive salaries, but they are generally not at the top compared to specialized fields like biotechnology, pharmaceuticals, or data science roles in tech companies.

How much does a process scientist make?

A process development scientist typically earns between $70,000 and $120,000 annually, depending on experience, education, and location. Entry-level positions may start lower, while experienced scientists with specialized skills or certifications can earn higher salaries. Salaries often include benefits such as health insurance and bonuses, especially in the biotech and pharmaceutical industries.

What is a Process Development Scientist?

A Process Development Scientist is a professional who designs, develops, and optimizes processes for manufacturing products, typically in industries like pharmaceuticals, biotechnology, or chemicals. Their work involves scaling up laboratory procedures to full production, improving efficiency, ensuring quality, and meeting regulatory standards. They collaborate with research, engineering, and manufacturing teams to implement new processes or refine existing ones. Process Development Scientists play a critical role in bringing new products from the research phase to commercial production while maintaining safety and compliance.

What does a process development scientist do?

A process development scientist designs, optimizes, and scales up manufacturing processes for products such as pharmaceuticals or chemicals. They analyze data, troubleshoot issues, and collaborate with cross-functional teams to ensure processes meet quality and regulatory standards, often using tools like statistical software and laboratory equipment.

What are the key skills and qualifications needed to thrive as a Process Development Scientist, and why are they important?

To thrive as a Process Development Scientist, you need a background in chemistry, biochemistry, or chemical engineering, supported by at least a bachelor’s (often master’s or PhD) degree and experience in laboratory research. Familiarity with analytical instrumentation (such as HPLC, GC, and mass spectrometry), process modeling software, and relevant regulatory standards is crucial. Strong problem-solving, collaboration, and communication skills help drive innovation and coordinate with cross-functional teams. These skills ensure the efficient development and scale-up of robust, safe, and cost-effective processes in pharmaceutical, biotech, or chemical manufacturing environments.
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Process Development Scientist jobs near you
Infographic showing various Process Development Scientist job openings in Wisconsin as of June 2026, with employment types broken down into 100% Full Time. Highlights an 100% In-person job distribution, with an average salary of $81,172 per year, or $39 per hour.
Analytical Chemist/ Process Development Scientist II

Analytical Chemist/ Process Development Scientist II

Thermo Fisher Scientific

Milwaukee, WI • On-site

Full-time

Posted 19 days ago

Thermo Fisher Scientific rating

7.7

Company rating: 7.7 out of 10

Based on 407 frontline employees who took The Breakroom Quiz

190th of 527 rated manufacturers

Job description

Work Schedule
Standard (Mon-Fri)
Environmental Conditions
Laboratory Setting
Job Description
Location/Division-Specific Information:
Milwaukee, WI. Relocation assistance is NOT provided.
*Must be legally authorized to work in the United States without sponsorship.
*Must be able to pass a comprehensive background check, which includes a drug screen.
As part of the Thermo Fisher Scientific team, you'll discover meaningful work that makes a positive impact on a global scale. Join our colleagues in bringing our Mission to life every single day to enable our customers to make the world healthier, cleaner and safer. We provide our global teams with the resources needed to achieve individual career goals while helping to take science a step beyond by developing solutions for some of the world's toughest challenges, like protecting the environment, making sure our food is safe or helping find cures for cancer.
Discover Impactful Work:
The Analytical Chemist/ Process Development (PD) Chemist is responsible for developing and optimizing manufacturing processes in the Chemistry production area, meeting specific quality, schedule, and cost requirements, following all applicable safety and regulatory requirements.
Site based in Milwaukee,
A Day in the Life:
  • Follow established methods and standard operating procedures.
  • Work independently or as part of a team to troubleshoot problems and recommend and implement improvements in laboratory operations and equipment use.
  • Develop new processes, scale-ups, and test methods.
  • Participate in Practical Process Improvements (PPI) as needed.
  • The position is also responsible for any other duties apparent or assigned.

Keys to Success:
Education/ Experience
  • BS degree in Science (Chemistry or Biochemistry preferred)
  • 1 - 5 years of laboratory experience in analytical chemistry. Advanced degree considered in lieu of industry experience.
  • Understanding of analytical principles, theory and operation of various analytical instruments and techniques (HPLC, NMR, GC, LCMS).
  • 3+ years of demonstrated experience with manufacturing, involving heterocyclic organic chemical synthesis and purification.
  • Ability to verbally communicate, read, and write in English.
  • Computer literate (minimally email, Word, and data processing, ChemDraw or equivalent).
  • Strong understanding of analytical data, troubleshooting, and method development.
  • Ability to regularly handle chemicals, solvents, and potentially hazardous substances.
  • Must be available to work overtime, including weekends, as the project schedule warrants.
  • Be mechanically adept and able to apply mechanical fundamentals to properly operate the equipment within their area of responsibility.
  • While performing the duties of the job, the employee is frequently required to stand or walk for extended periods of time and occasionally required to kneel, crouch, and crawl. Frequently lift and/or move 50 pounds and occasionally lift and/or move more than 50 pounds with assistance.
  • Specific vision abilities required: close vision, distant vision, depth perception, the ability to adjust focus, and the ability to differentiate colors.
  • Understand and comply with RCRA Standards by successfully completing initial training for Hazardous Waste Handling within 90 days of the date of hire.

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