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Process Development Scientist Jobs in Wisconsin (NOW HIRING)

Labcorp

Method Development Scientist II

Madison, WI · On-site

Method Development Scientist - II (Madison, Wisconsin) Work schedule : Monday - Friday (Day Shift ... Contributes to evaluation of departmental procedures and local process improvements. * Promotes a ...

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$39

$62

How much do process development scientist jobs pay per hour?

As of Jul 22, 2026, the average hourly pay for process development scientist in Wisconsin is $39.02, according to ZipRecruiter salary data. Most workers in this role earn between $28.65 and $46.59 per hour, depending on experience, location, and employer.

What are some typical challenges faced by Process Development Scientists when scaling up from lab experiments to full production?

Process Development Scientists often encounter challenges when transitioning processes from the laboratory to large-scale production. These can include maintaining product quality and consistency, optimizing yields, and ensuring that processes are cost-effective at scale. Addressing equipment differences, process variability, and regulatory compliance are also common hurdles. Collaboration with engineers, manufacturing teams, and quality assurance professionals is essential to successfully navigate these challenges and achieve scalable, robust processes.

Is 40 too late to become a scientist?

Becoming a process development scientist or similar scientific roles is possible at age 40 or older, as many employers value experience, skills, and relevant education over age. Professionals often pursue advanced degrees or certifications in fields like chemistry, biology, or engineering, which can enhance their qualifications regardless of age.

What is the highest paid type of scientist?

Among scientists, petroleum engineers and data scientists tend to have the highest average salaries, often exceeding $100,000 annually. Process Development Scientists typically earn competitive salaries, but they are generally not at the top compared to specialized fields like biotechnology, pharmaceuticals, or data science roles in tech companies.

How much does a process scientist make?

A process development scientist typically earns between $70,000 and $120,000 annually, depending on experience, education, and location. Entry-level positions may start lower, while experienced scientists with specialized skills or certifications can earn higher salaries. Salaries often include benefits such as health insurance and bonuses, especially in the biotech and pharmaceutical industries.

What is a Process Development Scientist?

A Process Development Scientist is a professional who designs, develops, and optimizes processes for manufacturing products, typically in industries like pharmaceuticals, biotechnology, or chemicals. Their work involves scaling up laboratory procedures to full production, improving efficiency, ensuring quality, and meeting regulatory standards. They collaborate with research, engineering, and manufacturing teams to implement new processes or refine existing ones. Process Development Scientists play a critical role in bringing new products from the research phase to commercial production while maintaining safety and compliance.

What does a process development scientist do?

A process development scientist designs, optimizes, and scales up manufacturing processes for products such as pharmaceuticals or chemicals. They analyze data, troubleshoot issues, and collaborate with cross-functional teams to ensure processes meet quality and regulatory standards, often using tools like statistical software and laboratory equipment.

What are the key skills and qualifications needed to thrive as a Process Development Scientist, and why are they important?

To thrive as a Process Development Scientist, you need a background in chemistry, biochemistry, or chemical engineering, supported by at least a bachelor’s (often master’s or PhD) degree and experience in laboratory research. Familiarity with analytical instrumentation (such as HPLC, GC, and mass spectrometry), process modeling software, and relevant regulatory standards is crucial. Strong problem-solving, collaboration, and communication skills help drive innovation and coordinate with cross-functional teams. These skills ensure the efficient development and scale-up of robust, safe, and cost-effective processes in pharmaceutical, biotech, or chemical manufacturing environments.
What are popular job titles related to Process Development Scientist jobs in Wisconsin? For Process Development Scientist jobs in Wisconsin, the most frequently searched job titles are:
What job categories do people searching Process Development Scientist jobs in Wisconsin look for? The top searched job categories for Process Development Scientist jobs in Wisconsin are:
Process Development Scientist jobs near you
Infographic showing various Process Development Scientist job openings in Wisconsin as of July 2026, with employment types broken down into 100% Full Time. Highlights an 100% In-person job distribution, with an average salary of $81,172 per year, or $39 per hour.
Senior Scientist - Downstream Process Development, mRNA

Senior Scientist - Downstream Process Development, mRNA

Catalent, Inc.

Madison, WI • On-site

$92K - $126K/yr

Full-time

Medical, Dental, Vision, Life, Retirement, PTO

Posted 11 days ago

Catalent rating

7.6

Company rating: 7.6 out of 10

Based on 54 frontline employees who took The Breakroom Quiz

52nd of 74 rated pharmaceutical

Job description

Senior Scientist - Downstream Process Development, mRNA
Position Summary:
  • Work Schedule: M-F 8am-5pm
  • 100% on-site

Catalent Biologics is a fast-growing business within Catalent Pharma Solutions focused on providing innovative technologies and solutions to help more and better biologic treatments get to patients. Leveraging our growing differentiated technology portfolio, world class manufacturing capability, and other integrated services across the Catalent network, Catalent Biologics is positioned to drive significant growth for Catalent.
Catalent Pharma Solutions in Madison, WI is hiring a Senior Scientist - Downstream Process Development, mRNA. The Process Development Senior Scientist, mRNA will lead and support the development, optimization, and process characterization of manufacturing processes for mRNA-based therapeutics and vaccines, spanning early-phase clinical through commercial programs. This role requires hands-on expertise in mRNA process development, including in vitro transcription (IVT), purification, and analytical characterization. The scientist will bring deep mRNA technical expertise and demonstrate continuous learning and adaptability, recognizing that supporting multiple modalities, including protein biologics, may be required to meet evolving client and business needs.
The Role:
  • Design and optimize IVT reactions, enzymatic processing, and purification workflows
  • Develop scale-down models and execute DOE studies for process characterization and process development
  • Author process development reports, validation protocols, and risk assessments (FMEA, CPP identification)
  • Define a control strategy for mRNA DS (CPPs, CQAs, IPCs, acceptance criteria, sampling plans) and defending it through late phase / commercial readiness
  • Apply Quality by Design (QbD) principles and statistical tools for process characterization and PPQ readiness
  • Ensure compliance with FDA, EMA, and ICH guidelines for process validation and lifecycle management
  • Establish and maintain SOPs for mRNA synthesis and purification to ensure reproducibility and compliance
  • Collaborate with analytical teams for method development and validation of mRNA drug substance. Experience authoring or reviewing method validation/qualification strategy and understanding suitability for intended use (development vs GMP release) preferred
  • Ability to support downstream process development for monoclonal antibodies and other protein modalities preferred.
  • Participate in tech transfer activities to GMP manufacturing sites for both mRNA and protein programs.
  • Process scale chromatography and filtration (chromatography, tangential flow, normal flow) experience
  • Operating, maintaining, and troubleshooting chromatography workstations and process skids preferably in an industrial setting
  • Process scale up and technology transfer
  • Knowledge and experience working in a cGMP environment
  • Good documentation practices (GDP)
  • Aseptic technique experience
  • Experience writing standard operating procedures, batch records, and reports
  • Experience mentoring junior staff regarding laboratory procedures and scientific projects
  • Other duties as assigned.

The Candidate:
  • Bachelor's degree in a STEM discipline and 8-15 years related experience, OR
  • Master's degree in a STEM discipline and 5-10 years related experience, OR
  • Doctorate Degree in a STEM discipline and 2-4 years related experience
  • Process scale chromatography and filtration (viral, chromatography, tangential flow,
    normal flow) experience
  • Operating, maintaining, and troubleshooting chromatography workstations and process
    skids preferably in an industrial setting
  • Viral clearance validation, process scale up, and technology transfer
  • Knowledge and experience working in a cGMP environment
  • Good documentation practices (GDP)
  • Aseptic technique experience
  • Experience writing standard operating procedures, batch records, and reports
  • Experience mentoring junior staff regarding laboratory procedures and scientific project

Why you should join Catalent:
  • Defined career path and annual performance review and feedback process
  • Diverse, inclusive culture
  • Positive working environment focusing on continually improving processes to remain innovative
  • Potential for career growth on an expanding team within an organization dedicated to preserving and bettering lives
  • 152 hours of PTO + 8 paid holidays
  • Generous 401K match
  • Medical, dental and vision benefits effective day one of employment
  • Tuition Reimbursement - Let us help you finish your degree or start a new degree!

Catalent offers rewarding opportunities to further your career! Join the global drug development and delivery leader and help us bring over 7,000 life-saving and life-enhancing products to patients around the world. Catalent is an exciting and growing international company where employees work directly with pharma, biopharma and consumer health companies of all sizes to advance new medicines from early development to clinical trials and to the market. Catalent produces more than 70 billion doses per year, and each one will be used by someone who is counting on us. Join us in making a difference.
personal initiative. dynamic pace. meaningful work.
Visit Catalent Careers to explore career opportunities.
Catalent is an Equal Opportunity Employer, including disability and veterans.
If you require reasonable accommodation for any part of the application or hiring process due to a disability, you may submit your request by sending an email, and confirming your request for an accommodation and include the job number, title and location to DisabilityAccommodations@catalent.com. This option is reserved for individuals who require accommodation due to a disability. Information received will be processed by a U.S. Catalent employee and then routed to a local recruiter who will provide assistance to ensure appropriate consideration in the application or hiring process.
Notice to Agency and Search Firm Representatives: Catalent Pharma Solutions (Catalent) is not accepting unsolicited resumes from agencies and/or search firms for this job posting. Resumes submitted to any Catalent employee by a third party agency and/or search firm without a valid written & signed search agreement, will become the sole property of Catalent. No fee will be paid if a candidate is hired for this position as a result of an unsolicited agency or search firm referral. Thank you.
Important Security Notice to U.S. Job Seekers:
Catalent NEVER asks candidates to provide any type of payment, bank details, photocopies of identification, social security number or other highly sensitive personal information during the offer process, and we NEVER do so via email or social media. If you receive any such request, DO NOT respond- it is a fraudulent request. Please forward such requests to spam@catalent.com for us to investigate with local authorities.
California Job Seekers can find our California Job Applicant Notice HERE.

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About Catalent

Sourced by ZipRecruiter

Catalent is an exciting and growing international company where employees work directly with pharma, biopharma and consumer health companies of all sizes to advance new medicines from early development to clinical trials and to the market. Catalent produces more than 70 billion doses per year, and each one will be used by someone who is counting on us. Join us in making a difference.Catalent is committed to the health and safety of its employees, visitors and the customers and patients we serve.

Industry

Pharmaceutical product wholesalers

Company size

10,000+ Employees

Headquarters location

Somerset, NJ, US

Year founded

2007

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