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Process Development Scientist Jobs in Wisconsin (NOW HIRING)

SACO AEI Polymers

Lead R&D Scientist

Sheboygan, WI

The Lead/Senior Scientist is responsible for leading product development and polymer formulation ... Help convert experimental insight into durable product and process knowledge for the organization ...

AESSE INVESTMENTS LTD

Lead R&D Scientist

Sheboygan, WI · On-site

The Lead/Senior Scientist is responsible for leading product development and polymer formulation ... Help convert experimental insight into durable product and process knowledge for the organization ...

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$39

$62

How much do process development scientist jobs pay per hour?

As of Jun 9, 2026, the average hourly pay for process development scientist in Wisconsin is $39.02, according to ZipRecruiter salary data. Most workers in this role earn between $28.65 and $46.59 per hour, depending on experience, location, and employer.

What are some typical challenges faced by Process Development Scientists when scaling up from lab experiments to full production?

Process Development Scientists often encounter challenges when transitioning processes from the laboratory to large-scale production. These can include maintaining product quality and consistency, optimizing yields, and ensuring that processes are cost-effective at scale. Addressing equipment differences, process variability, and regulatory compliance are also common hurdles. Collaboration with engineers, manufacturing teams, and quality assurance professionals is essential to successfully navigate these challenges and achieve scalable, robust processes.

What is a Process Development Scientist?

A Process Development Scientist is a professional who designs, develops, and optimizes processes for manufacturing products, typically in industries like pharmaceuticals, biotechnology, or chemicals. Their work involves scaling up laboratory procedures to full production, improving efficiency, ensuring quality, and meeting regulatory standards. They collaborate with research, engineering, and manufacturing teams to implement new processes or refine existing ones. Process Development Scientists play a critical role in bringing new products from the research phase to commercial production while maintaining safety and compliance.

What does a process development scientist do?

A process development scientist designs, optimizes, and scales up manufacturing processes for products such as pharmaceuticals or chemicals. They analyze data, troubleshoot issues, and collaborate with cross-functional teams to ensure processes meet quality and regulatory standards, often using tools like statistical software and laboratory equipment. Their work supports efficient, reliable production and continuous process improvement.

What are the key skills and qualifications needed to thrive as a Process Development Scientist, and why are they important?

To thrive as a Process Development Scientist, you need a background in chemistry, biochemistry, or chemical engineering, supported by at least a bachelor’s (often master’s or PhD) degree and experience in laboratory research. Familiarity with analytical instrumentation (such as HPLC, GC, and mass spectrometry), process modeling software, and relevant regulatory standards is crucial. Strong problem-solving, collaboration, and communication skills help drive innovation and coordinate with cross-functional teams. These skills ensure the efficient development and scale-up of robust, safe, and cost-effective processes in pharmaceutical, biotech, or chemical manufacturing environments.
What are popular job titles related to Process Development Scientist jobs in Wisconsin? For Process Development Scientist jobs in Wisconsin, the most frequently searched job titles are:
What job categories do people searching Process Development Scientist jobs in Wisconsin look for? The top searched job categories for Process Development Scientist jobs in Wisconsin are:
Process Development Scientist jobs near you
Infographic showing various Process Development Scientist job openings in Wisconsin as of May 2026, with employment types broken down into 100% Full Time. Highlights an 100% In-person job distribution, with an average salary of $81,172 per year, or $39 per hour.

Senior Research & Development Scientist - Dairy

CPS, Inc. (Food & Beverage Division)

Kenosha, WI

$110K - $130K/yr

Full-time

Posted 6 days ago

Job description

Senior Research & Development Scientist DairyThe Senior Research & Development Scientist Dairy is responsible for leading and executing research initiatives focused on dairy-based ingredients, enzyme hydrolysis, and flavor development. This role requires a strong scientific foundation in food science, chemistry, biochemistry, biotechnology, or a related discipline, along with excellent problem-solving skills and the ability to collaborate cross-functionally to drive innovation and process improvements.Key responsibilities include designing and conducting experiments, performing analytical and instrumental testing, and interpreting data to support product development efforts from concept through scale-up and commercialization.Key Duties & Responsibilities:Design and execute laboratory experiments, including enzyme hydrolysis, analytical testing, statistical analysis, and data interpretation.Develop and optimize dairy-based ingredient formulations using enzymes, flavor systems, and other functional components.Establish and refine analytical methods to evaluate product stability, functionality, and quality.Prepare nutritional labeling and product specifications while ensuring compliance with food regulations.Evaluate new technologies and process improvements related to enzyme hydrolysis, spray drying, and ingredient performance.Provide technical expertise in dairy ingredient applications and analytical methods.Maintain detailed project documentation, including batch records, test results, and reports.Conduct sensory evaluations to assess flavor, texture, and overall performance.Stay current on industry trends, scientific advancements, and regulatory changes.Apply knowledge of ingredient functionality to support troubleshooting and formulation optimization.Partner with R&D leadership on strategic initiatives and product development.Collaborate with QA to support testing, troubleshooting, and compliance.Communicate results and recommendations to cross-functional teams.Support scale-up efforts through formulation refinement and process optimization.Oversee and mentor the R&D Lab Assistant to ensure efficient lab operations.Maintain an organized lab environment, including inventory and equipment calibration.Ensure adherence to food safety and regulatory standards (FDA, FSMA, GFSI).Salary$110,000 - $130,000 + BonusBenefits AvailableRequirements / Skills:Education: Bachelor?s degree in Food Science, Dairy Science, Biotechnology, Chemistry, or a related field required. An advanced degree (Master?s or Ph.D.) is preferred but not required.Experience: 4+ years of relevant industry experience preferred.Strong background in biotechnology, enzyme hydrolysis, or food science is required; experience with spray drying is a plus.Demonstrated experience developing and optimizing analytical testing methods using scientific literature and available laboratory equipment, with a preference for hands-on expertise.Excellent problem-solving, organizational, and communication skills.Ability to work independently while contributing effectively within a cross-functional, multidisciplinary team.Proven ability to initiate and manage R&D projects from concept through execution.**If you?d like to hear more about this opportunity and others we are currently working on, please contact Mike Ribando at mribando cps4jobs.com.JO: 41.26MR#LI-MR1