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How much do process development scientist jobs pay per hour?

As of Aug 9, 2026, the average hourly pay for process development scientist in Maryland is $37.52, according to ZipRecruiter salary data. Most workers in this role earn between $27.55 and $44.81 per hour, depending on experience, location, and employer.

What are some typical challenges faced by process development scientists when scaling up from lab experiments to full production?

Process Development Scientists often encounter challenges when transitioning processes from the laboratory to large-scale production. These can include maintaining product quality and consistency, optimizing yields, and ensuring that processes are cost-effective at scale. Addressing equipment differences, process variability, and regulatory compliance are also common hurdles. Collaboration with engineers, manufacturing teams, and quality assurance professionals is essential to successfully navigate these challenges and achieve scalable, robust processes.

What is a process development scientist?

A Process Development Scientist is a professional who designs, develops, and optimizes processes for manufacturing products, typically in industries like pharmaceuticals, biotechnology, or chemicals. Their work involves scaling up laboratory procedures to full production, improving efficiency, ensuring quality, and meeting regulatory standards. They collaborate with research, engineering, and manufacturing teams to implement new processes or refine existing ones. Process Development Scientists play a critical role in bringing new products from the research phase to commercial production while maintaining safety and compliance.

What are the key skills and qualifications needed to thrive as a process development scientist?

To thrive as a Process Development Scientist, you need a background in chemistry, biochemistry, or chemical engineering, supported by at least a bachelor’s (often master’s or PhD) degree and experience in laboratory research. Familiarity with analytical instrumentation (such as HPLC, GC, and mass spectrometry), process modeling software, and relevant regulatory standards is crucial. Strong problem-solving, collaboration, and communication skills help drive innovation and coordinate with cross-functional teams. These skills ensure the efficient development and scale-up of robust, safe, and cost-effective processes in pharmaceutical, biotech, or chemical manufacturing environments.
What are popular job titles related to Process Development Scientist jobs in Maryland? For Process Development Scientist jobs in Maryland, the most frequently searched job titles are:
What job categories do people searching Process Development Scientist jobs in Maryland look for? The top searched job categories for Process Development Scientist jobs in Maryland are:
Process Development Scientist jobs near you
Infographic showing various Process Development Scientist job openings in Maryland as of July 2026, with employment types broken down into 1% As Needed, 80% Full Time, 16% Part Time, and 3% Contract. Highlights an 91% Physical, 3% Hybrid, and 6% Remote job distribution, with an average salary of $78,051 per year, or $37.5 per hour.

Senior Scientist, Process Development

BioNTech SE

Gaithersburg, MD

$113K - $181K/yr

Full-time

Medical, Dental, Vision, Life, Retirement, PTO

Posted 19 days ago

Job description

Gaithersburg, US   |   full time   |   Job ID: 11410 

About the Role:

As a Senior Scientist I in Process Development at BioNTech, you will play a key role in advancing our antibody pipeline, which is central to our therapeutic strategy. This position offers the opportunity to actively contribute technical leadership to downstream processing development while supporting CMC strategy for regulatory submissions. You will be part of a dynamic, lab-based team that thrives on collaboration and innovation to drive impactful results.

In this role, you will leverage your expertise in downstream processing to develop scalable purification processes, optimize manufacturing workflows, and ensure compliance with global regulatory standards. Your ability to distill complex data into actionable insights will be critical in shaping BioNTech's success in delivering novel therapies to patients worldwide.

Your Contribution:

Develop and qualify scale-down models for downstream purification processes to support monoclonal antibody manufacturing
Execute studies and FMEA assessments to establish critical process parameters and proven acceptable ranges for process characterization
Lead development, optimization, and characterization of downstream processes, including scale-up, virus/impurity clearance, and resin/membrane lifetime
Conduct downstream process unit operations such as depth filtration, chromatography, viral inactivation, viral filtration, tangential flow filtration, and formulation
Collaborate with cross-functional teams to design experiments, analyze results, support technology transfers, and meet project timelines
Contribute to CMC documentation by drafting process descriptions, characterization reports, QbD risk assessments, and other technical reports
Drive the creation of best practices and workflows for process development in a fast-paced environment

A Good Match:

PhD in Biomedical Engineering, Chemical Engineering, Biochemistry or related discipline with 6 plus years of relevant experience (including post-doctoral training), or MS with 8 plus years of industry experience 
6 years' experience in global pharma PD or MS&T for monoclonal antibodies or related biologics
Expertise in downstream process development including scale-up and technology transfer
Proven ability to design and execute process characterization studies using scale-down models that inform PPQ strategy
Strong understanding of biologics CMC processes including PPQ/BLA readiness; experience with antibody or ADC development preferred
Demonstrated technical leadership within cross-functional teams and programs
Willingness to travel domestically and internationally as required by program needs

Your benefits and remuneration:

Expected Pay Range: $113,600/year to $181,600/year + benefits, annual bonus & equity (bonus and equity is variable and dependent on company and individual performance). Compensation for the role will depend on several factors, including responsibilities of the job, education, experience, knowledge, skills, and abilities.

BioNTech US is committed to employee wellbeing and offers best-in-class benefits & HR programs to support an inclusive & diverse workforce. Salaried/Position-Targeted Hourly Employees working 30+ hours per week are eligible for our comprehensive benefits package. Benefits include but are not limited to:

  • Medical, Dental and Vision Insurance
  • Life, AD&D, Critical Illness Insurance
  • Pre-tax HSA & FSA, DCRA Spending Accounts
  • Employee Assistance & Concierge Program (EAP) available 24/7
  • Parental and Childbirth Leave & Family Planning Assistance
  • Sitterstream: Virtual Tutoring & Childcare Membership
  • Paid Time Off: Vacation, Sick, Bereavement, Holidays (including Floating) & Year-End U.S. Shutdown.
  • 401(K) Plan with Company Match
  • Tuition Reimbursement & Student Loan Assistance Programs
  • Wellbeing Incentive Platforms & Incentives
  • Professional Development Programs
  • Commuting Allowance and subsidized parking
  • Discounted Home, Auto & Pet Insurance

...and more! More details to be shared.
 

Located in the BioHealth Capital Region near Washington DC and ranked among the top biopharma hubs in the country, Gaithersburg, Maryland offers a unique and diverse cluster across industry, government, and academia for top talent and scientific innovation. As a pivotal player within the life sciences community, Gaithersburg is distinguished by its robust infrastructure and strategic location near the nation's capital. The city's strategic significance is amplified by its state-of-the-art manufacturing facilities that cater to the rigorous demands of the life sciences industry; Gaithersburg's manufacturing sector is defined by advanced technologies and complies with the most stringent regulatory standards, ensuring the production of high-quality pharmaceuticals, biologics, and medical devices. In the coming years, Gaithersburg will continue to be a vital contributor to the future of medical science and technology.

Apply now - We look forward to your application!

Apply for our Gaithersburg, US location and simply send us your documents using our online form.

By submitting your application, you acknowledge that a background check will be conducted as part of the recruitment process in accordance with applicable laws and regulations. If you are considered for the position, BioNTech will conduct the background check through our service provider 'HireRight'. You will be informed accordingly by your BioNTech-Recruiter.

Apply