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Process Automation Engineer Jobs (NOW HIRING)

SUMMARY We are seeking a highly skilled Automation Engineer to bridge the gap between process science and scalable manufacturing in flexible PCB (FPCB) production. This role will focus on designing ...

We are seeking an experienced Process Automation Engineer to join the Marlborough Automation & Process Control (A&PC) team. This role supports the safe, reliable, and efficient operation of the site ...

Process Automation Engineer - Decatur, IL This is a full time, exempt position The Process Automation Engineer will provide support for the industrial control systems across the ADM Decatur complex ...

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Process Automation Engineer information

See salary details

$50.5K

$107.9K

$172.5K

How much do process automation engineer jobs pay per year?

As of Jun 5, 2026, the average yearly pay for process automation engineer in the United States is $107,918.00, according to ZipRecruiter salary data. Most workers in this role earn between $84,500.00 and $130,500.00 per year, depending on experience, location, and employer.

What are the key skills and qualifications needed to thrive as a Process Automation Engineer, and why are they important?

To thrive as a Process Automation Engineer, you need a solid background in engineering, process control, and automation principles, usually backed by a degree in electrical, mechanical, or chemical engineering. Familiarity with PLCs, SCADA systems, programming languages (such as ladder logic and Python), and relevant certifications like ISA CAP are typically required. Strong analytical thinking, problem-solving skills, and effective communication help you collaborate with cross-functional teams and drive process improvements. These skills are crucial for designing reliable automation solutions that enhance efficiency, safety, and productivity in manufacturing environments.

What are some common challenges Process Automation Engineers face when implementing new automation solutions?

Process Automation Engineers often encounter challenges such as integrating new automation systems with legacy equipment, ensuring minimal downtime during implementation, and managing resistance to change from operational staff. Additionally, troubleshooting unforeseen issues during testing and commissioning phases requires strong problem-solving skills. Working closely with cross-functional teams, including IT, operations, and maintenance, is crucial to address these challenges effectively and ensure successful automation rollouts.

What does a Process Automation Engineer do?

A Process Automation Engineer designs, implements, and maintains automated systems used in manufacturing or industrial processes. They work to improve efficiency, quality, and safety by integrating technology such as robotics, control systems, and software into production lines. Their responsibilities often include analyzing current processes, identifying areas for automation, programming controllers, and troubleshooting issues. Additionally, they collaborate with other engineers and technicians to optimize workflows and ensure smooth operation of automated systems.

What is the difference between Process Automation Engineer vs Control Systems Engineer?

AspectProcess Automation EngineerControl Systems Engineer
CredentialsBachelor's in Engineering, certifications like PLC or SCADABachelor's in Electrical, Mechanical, or Control Engineering, similar certifications
Work EnvironmentIndustrial plants, manufacturing facilities, automation projectsDesign and testing of control systems, industrial automation settings
Industry UsageManufacturing, oil & gas, pharmaceuticalsManufacturing, energy, automation industries
Job FocusDeveloping and maintaining automation processesDesigning and implementing control systems hardware/software

Process Automation Engineers and Control Systems Engineers often share similar credentials and work environments, focusing on automation within industrial settings. While Process Automation Engineers primarily develop and optimize automation processes, Control Systems Engineers concentrate on designing and implementing control hardware and software. Both roles are essential in manufacturing and energy sectors, with overlapping skills but distinct focuses.

More about Process Automation Engineer jobs
What cities are hiring for Process Automation Engineer jobs? Cities with the most Process Automation Engineer job openings:
Who are the top companies hiring for Process Automation Engineer jobs? The top employers for Process Automation Engineer jobs are:
What states have the most Process Automation Engineer jobs? States with the most job openings for Process Automation Engineer jobs include:
Infographic showing various Process Automation Engineer job openings in the United States as of May 2026, with employment types broken down into 1% As Needed, 97% Full Time, 1% Temporary, and 1% Contract. Highlights an 93% Physical, 2% Hybrid, and 5% Remote job distribution, with an average salary of $107,918 per year, or $51.9 per hour.
Digital Process Automation Engineer

Digital Process Automation Engineer

Charter Dura-Bar

Schaumburg, IL โ€ข Hybrid

$100K - $125K/yr

Full-time

Medical, Dental, Vision, Life, Retirement, PTO

This job post hasย expired 1 day ago.ย Applications are no longer accepted.


Job description

Charter Manufacturing is a fourth-generation family-owned business where our will to grow drives us to do it better. Join the team and become part of our family!

The Automation team at Charter Casting is hiring a Digital Process Automation Engineer!

Alternative Job Titles: Manufacturing Automation Engineer, MES & Automation Engineer, OT Systems Automation Engineer, Digital Automation Engineer, Manufacturing Systems Engineer

Charter Casting is a U.S.-based manufacturer of large complex iron castings and DuraBar, the industry's leading continuous cast iron bar. Charter Casting is a member of the Charter Manufacturing family of companies.

Job Summary: Lead the design and execution of advanced automation and OT solutions across the business unit. Partner with cross-functional teams to identify and solve complex production and business challenges, establish standards, and drive scalable improvements.

Position specifics:

  • Location: Woodstock IL
  • Travel: Up to 10% to other Charter Manufacturing facilities
  • Relocation: Relocation benefits available
  • Applicants must be authorized to work for any employer in the U.S. Charter Manufacturing is unable to sponsor for employment visas at this time.

Key responsibilities:

  • Architect and lead MES, HMI, and production system solutions
  • Serve as the technical authority for solution architecture across MES and software automation platforms within the business unit
  • Define OT system architecture and integration strategies
  • Lead complex automation initiatives across OT and IT systems using software automation platforms
  • Establish and scale enterprise-grade automation frameworks and reusable solutions
  • Identify and solve production, quality, and efficiency challenges
  • Establish standards, frameworks, and best practices
  • Oversee system integrations across MES and controls layers
  • Lead commissioning, upgrades, and large-scale implementations
  • Mentor engineers and develop team capabilities
  • Drive adoption of emerging technologies and continuous improvement
  • Lead deployment, commissioning, and validation of solutions in production environments
  • Ensure data integrity, quality, and consistency across integrated systems and reporting solutions
  • Drive user adoption and change management across the business unit
  • Maintain version control, documentation, and traceability for solutions
  • Follow Environmental, Quality, and Safety Management System procedures and requirements
  • Support systems operating in a 24/7 manufacturing environment as required

What you'll need:

  • Bachelor's Degree in Engineering, Computer Science, or related field
  • 6+ years of experience in OT systems, software automation platforms, or software engineering
  • Strong experience with MES, system integration, and software automation platforms
  • Experience with database and data tools such as Microsoft SQL Server (MSSQL), Snowflake data lake, and Alteryx
  • Experience with GenAI platforms and tools
  • Advanced programming and system architecture experience
  • Experience leading projects and cross-functional initiatives
  • Strong communication, leadership, and problem-solving skills

Nice to haves:

  • Experience with large-scale MES implementations, including Rockwell FactoryTalk ProductionCentre
  • Deep experience with software automation platforms (RPA, low-code/no-code, workflow orchestration tools), preferably Automation Anywhere
  • Experience with AI/GenAI-enabled automation solutions
  • Experience managing vendors and external partners
  • Knowledge of manufacturing standards (ISA-95, IEC/ISO 62264)
  • Experience with cloud platforms and enterprise architectures
  • Experience with cybersecurity principles and practices in OT and IT environments
  • Experience applying Lean, Six Sigma, or continuous improvement methodologies

Take the next step in your career, apply today!

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The annual hiring range for this position is: $100,000-$125,000. The actual base pay offered to the successful candidate will depend on various factors, including but not limited to job-related skills, experience, and qualifications. Compensation decisions are tailored to the unique circumstances of each position and candidate.We offer comprehensive health, dental, and vision benefits, along with a 401(k) plan that includes employer matching and profit sharing. Additionally, we offer company-paid life insurance, disability coverage, and paid time off (PTO).