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Process Automation Engineer Jobs in Illinois (NOW HIRING)

Process Automation Engineer - Decatur, IL This is a full time, exempt position The Process Automation Engineer will provide support for the industrial control systems across the ADM Decatur complex ...

UiPath RPA Developer Chicago, IL: Locals Only! UiPath RPA Developer Chicago, IL (Hybrid: Tue-Thu onsite): Locals Only! 3-6 Months CTH Chicago, IL: Locals Only! Overview: Seeking a mid-to-senior ...

Role Summary As an Automation Engineer you will partner with teams across Cameo to identify ... Process Analysis & Optimization: Collaborate with departments (Product, Marketing, Sales ...

Role Summary As an Automation Engineer you will partner with teams across Cameo to identify ... Process Analysis & Optimization: Collaborate with departments (Product, Marketing, Sales ...

We are looking for an Automation Engineer to design, develop, and maintain automation equipment and processes to support high-volume manufacturing. Responsibilities: * Develop & optimize automation ...

You will play a crucial role in developing robust automation frameworks using Java/Python and other technologies to support our QA processes. You will collaborate closely with QA engineers ...

Automation Engineer Location: Libertyville, IL Job Summary: Responsible for designing, developing ... Design, modify, and maintain automation equipment and processes * Prepare technical documents ...

The team you will be leading consists of highly motivated and passionate engineers, geared towards leveraging automation and process controls to support and improve manufacturing. We are implementing ...

Automation Engineer

Elgin, IL ยท On-site

$90K - $130K/yr

At Wesa Automation, we provide state-of-the-art engineering, automation, and controls integration ... If you require accommodation at any point in the hiring process or on the job, we encourage you to ...

Automation Engineer

Chicago, IL ยท On-site

$80K - $100K/yr

You will play a crucial role in developing robust automation frameworks using Java/Python and other technologies to support our QA processes. You will collaborate closely with QA engineers ...

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Process Automation Engineer information

See Illinois salary details

$48.9K

$104.6K

$167.2K

How much do process automation engineer jobs pay per year?

As of Jun 13, 2026, the average yearly pay for process automation engineer in Illinois is $104,575.00, according to ZipRecruiter salary data. Most workers in this role earn between $81,900.00 and $126,500.00 per year, depending on experience, location, and employer.

What engineers make $500,000?

Senior engineers in specialized fields such as petroleum, aerospace, or software engineering with extensive experience and advanced skills can earn $500,000 or more annually. High compensation often involves leadership roles, bonuses, stock options, or working in high-demand industries requiring advanced certifications and expertise.

Will AI replace automation engineer?

AI is a tool that can automate certain tasks within the role of a process automation engineer, but it is unlikely to fully replace the profession. Automation engineers design, develop, and maintain complex systems that often require human oversight, problem-solving, and customization. Skills in programming, system integration, and understanding of business processes remain essential in this field.

What does a process automation engineer do?

A process automation engineer designs, develops, and implements automated systems to improve manufacturing, business processes, or IT workflows. They use tools like PLCs, robotics, and software programming languages to increase efficiency, reduce errors, and optimize operations. The role often requires knowledge of control systems, programming, and industry standards.

What is the difference between Process Automation Engineer vs Control Systems Engineer?

AspectProcess Automation EngineerControl Systems Engineer
CredentialsBachelor's in Engineering, certifications like PLC or SCADABachelor's in Electrical, Mechanical, or Control Engineering, similar certifications
Work EnvironmentIndustrial plants, manufacturing facilities, automation projectsDesign and testing of control systems, industrial automation settings
Industry UsageManufacturing, oil & gas, pharmaceuticalsManufacturing, energy, automation industries
Job FocusDeveloping and maintaining automation processesDesigning and implementing control systems hardware/software

Process Automation Engineers and Control Systems Engineers often share similar credentials and work environments, focusing on automation within industrial settings. While Process Automation Engineers primarily develop and optimize automation processes, Control Systems Engineers concentrate on designing and implementing control hardware and software. Both roles are essential in manufacturing and energy sectors, with overlapping skills but distinct focuses.

What are the key skills and qualifications needed to thrive as a Process Automation Engineer, and why are they important?

To thrive as a Process Automation Engineer, you need a solid background in engineering, process control, and automation principles, usually backed by a degree in electrical, mechanical, or chemical engineering. Familiarity with PLCs, SCADA systems, programming languages (such as ladder logic and Python), and relevant certifications like ISA CAP are typically required. Strong analytical thinking, problem-solving skills, and effective communication help you collaborate with cross-functional teams and drive process improvements. These skills are crucial for designing reliable automation solutions that enhance efficiency, safety, and productivity in manufacturing environments.

What engineers make $300,000 a year?

Senior engineers in specialized fields such as petroleum, aerospace, or software engineering can earn $300,000 or more annually, especially with extensive experience, advanced skills, and leadership roles. High compensation often involves working in high-demand industries, holding managerial or executive positions, or possessing rare technical expertise and certifications.

What are some common challenges Process Automation Engineers face when implementing new automation solutions?

Process Automation Engineers often encounter challenges such as integrating new automation systems with legacy equipment, ensuring minimal downtime during implementation, and managing resistance to change from operational staff. Additionally, troubleshooting unforeseen issues during testing and commissioning phases requires strong problem-solving skills. Working closely with cross-functional teams, including IT, operations, and maintenance, is crucial to address these challenges effectively and ensure successful automation rollouts.
What are popular job titles related to Process Automation Engineer jobs in Illinois? For Process Automation Engineer jobs in Illinois, the most frequently searched job titles are:
What are popular job titles related to Process Automation Engineer jobs in IL? For Process Automation Engineer jobs in IL, the most frequently searched job titles are:
Infographic showing various Process Automation Engineer job openings in Illinois as of June 2026, with employment types broken down into 38% Full Time, 60% Part Time, 1% Temporary, and 1% Contract. Highlights an 89% Physical, 4% Hybrid, and 7% Remote job distribution, with an average salary of $104,575 per year, or $50.3 per hour.
Digital Process Automation Engineer

Digital Process Automation Engineer

Charter Manufacturing Company, Inc.

Woodstock, IL โ€ข On-site

$100K - $125K/yr

Full-time

Medical, Dental, Vision, Life, Retirement, PTO

Posted 6 days ago


Job description

Charter Manufacturing is a fourth-generation family-owned business where our will to grow drives us to do it better. Join the team and become part of our family!
The Automation team at Charter Casting is hiring a Digital Process Automation Engineer!
Alternative Job Titles: Manufacturing Automation Engineer, MES & Automation Engineer, OT Systems Automation Engineer, Digital Automation Engineer, Manufacturing Systems Engineer
Charter Casting is a U.S.-based manufacturer of large complex iron castings and DuraBarยฎ, the industry's leading continuous cast iron bar. Charter Casting is a member of the Charter Manufacturing family of companies.
Job Summary: Lead the design and execution of advanced automation and OT solutions across the business unit. Partner with cross-functional teams to identify and solve complex production and business challenges, establish standards, and drive scalable improvements.
Position specifics:
  • Location: Woodstock IL
  • Travel: Up to 10% to other Charter Manufacturing facilities
  • Relocation: Relocation benefits available
  • Applicants must be authorized to work for any employer in the U.S. Charter Manufacturing is unable to sponsor for employment visas at this time.

Key responsibilities:
  • Architect and lead MES, HMI, and production system solutions
  • Serve as the technical authority for solution architecture across MES and software automation platforms within the business unit
  • Define OT system architecture and integration strategies
  • Lead complex automation initiatives across OT and IT systems using software automation platforms
  • Establish and scale enterprise-grade automation frameworks and reusable solutions
  • Identify and solve production, quality, and efficiency challenges
  • Establish standards, frameworks, and best practices
  • Oversee system integrations across MES and controls layers
  • Lead commissioning, upgrades, and large-scale implementations
  • Mentor engineers and develop team capabilities
  • Drive adoption of emerging technologies and continuous improvement
  • Lead deployment, commissioning, and validation of solutions in production environments
  • Ensure data integrity, quality, and consistency across integrated systems and reporting solutions
  • Drive user adoption and change management across the business unit
  • Maintain version control, documentation, and traceability for solutions
  • Follow Environmental, Quality, and Safety Management System procedures and requirements
  • Support systems operating in a 24/7 manufacturing environment as required

What you'll need:
  • Bachelor's Degree in Engineering, Computer Science, or related field
  • 6+ years of experience in OT systems, software automation platforms, or software engineering
  • Strong experience with MES, system integration, and software automation platforms
  • Experience with database and data tools such as Microsoft SQL Server (MSSQL), Snowflake data lake, and Alteryx
  • Experience with GenAI platforms and tools
  • Advanced programming and system architecture experience
  • Experience leading projects and cross-functional initiatives
  • Strong communication, leadership, and problem-solving skills

Nice to haves:
  • Experience with large-scale MES implementations, including Rockwell FactoryTalk ProductionCentre
  • Deep experience with software automation platforms (RPA, low-code/no-code, workflow orchestration tools), preferably Automation Anywhere
  • Experience with AI/GenAI-enabled automation solutions
  • Experience managing vendors and external partners
  • Knowledge of manufacturing standards (ISA-95, IEC/ISO 62264)
  • Experience with cloud platforms and enterprise architectures
  • Experience with cybersecurity principles and practices in OT and IT environments
  • Experience applying Lean, Six Sigma, or continuous improvement methodologies

Take the next step in your career, apply today!
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The annual hiring range for this position is: $100,000-$125,000. The actual base pay offered to the successful candidate will depend on various factors, including but not limited to job-related skills, experience, and qualifications. Compensation decisions are tailored to the unique circumstances of each position and candidate.
We offer comprehensive health, dental, and vision benefits, along with a 401(k) plan that includes employer matching and profit sharing. Additionally, we offer company-paid life insurance, disability coverage, and paid time off (PTO).