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Process Automation Engineer Jobs in Illinois (NOW HIRING)

HotRun Inc.

Automation Engineer

Chicago, IL · On-site

Senior Automation Engineer (SME & Future Lead) Location: South Chicago, IL Innovate at the ... Act as the technical lead for the design, programming, and simulation of next-gen processing ...

Flex Ltd.

Automation Engineer

Libertyville, IL · On-site

$99K - $137K/yr

Job Summary Job Summary - Automation Engineer (Libertyville, IL) We are seeking an experienced ... Provide technical feedback to improve process and equipment design. * Drive continuous improvement ...

Intellectt INC

Automation Engineer

Buffalo Grove, IL · On-site

Collaborate with the automation team in the qualification process of automated systems. * Assist engineers in developing and designing hardware and software required for automation solutions per ...

New

Vesuvius

Automation Engineer

Chicago Heights, IL · On-site

$100K - $110K/yr

Improved productivity, data accuracy, and process stability. 5. Capability Building: Increased ... Automation Engineering, or equivalent experience. · 3-5+ years' experience in industrial ...

Atkore

Senior Automation Engineer

Harvey, IL · On-site

$99K - $130K/yr

Senior Automation Engineer Who we are: Atkore is forging a future where our employees, customers ... Experience in steel roll forming and processing is highly desired. Lean manufacturing or business ...

MalaceHR

Sr Automation Engineer

Matteson, IL · On-site

$102K - $135K/yr

About the Role We are seeking a Senior Automation Engineer to design, develop, and implement automation control systems for industrial processes and warehouse distribution equipment. This role ...

Baxter and Woodman Inc

Automation Engineer

Peoria, IL · On-site +1

$100K - $120K/yr

These systems typically include process instrumentation, control panels, motor controls, power ... Automation Engineer will be expected to be "on-call" 24/7 to troubleshoot instrumentation and ...

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All JobsProcess Automation Engineer JobsProcess Automation Engineer Jobs in Illinois

Process Automation Engineer information

See Illinois salary details

$48.9K

$104.6K

$167.2K

How much do process automation engineer jobs pay per year?

As of Jun 13, 2026, the average yearly pay for process automation engineer in Illinois is $104,575.00, according to ZipRecruiter salary data. Most workers in this role earn between $81,900.00 and $126,500.00 per year, depending on experience, location, and employer.

What engineers make $500,000?

Senior engineers in specialized fields such as petroleum, aerospace, or software engineering with extensive experience and advanced skills can earn $500,000 or more annually. High compensation often involves leadership roles, bonuses, stock options, or working in high-demand industries requiring advanced certifications and expertise.

Will AI replace automation engineer?

AI is a tool that can automate certain tasks within the role of a process automation engineer, but it is unlikely to fully replace the profession. Automation engineers design, develop, and maintain complex systems that often require human oversight, problem-solving, and customization. Skills in programming, system integration, and understanding of business processes remain essential in this field.

What does a process automation engineer do?

A process automation engineer designs, develops, and implements automated systems to improve manufacturing, business processes, or IT workflows. They use tools like PLCs, robotics, and software programming languages to increase efficiency, reduce errors, and optimize operations. The role often requires knowledge of control systems, programming, and industry standards.

What is the difference between Process Automation Engineer vs Control Systems Engineer?

AspectProcess Automation EngineerControl Systems Engineer
CredentialsBachelor's in Engineering, certifications like PLC or SCADABachelor's in Electrical, Mechanical, or Control Engineering, similar certifications
Work EnvironmentIndustrial plants, manufacturing facilities, automation projectsDesign and testing of control systems, industrial automation settings
Industry UsageManufacturing, oil & gas, pharmaceuticalsManufacturing, energy, automation industries
Job FocusDeveloping and maintaining automation processesDesigning and implementing control systems hardware/software

Process Automation Engineers and Control Systems Engineers often share similar credentials and work environments, focusing on automation within industrial settings. While Process Automation Engineers primarily develop and optimize automation processes, Control Systems Engineers concentrate on designing and implementing control hardware and software. Both roles are essential in manufacturing and energy sectors, with overlapping skills but distinct focuses.

What are the key skills and qualifications needed to thrive as a Process Automation Engineer, and why are they important?

To thrive as a Process Automation Engineer, you need a solid background in engineering, process control, and automation principles, usually backed by a degree in electrical, mechanical, or chemical engineering. Familiarity with PLCs, SCADA systems, programming languages (such as ladder logic and Python), and relevant certifications like ISA CAP are typically required. Strong analytical thinking, problem-solving skills, and effective communication help you collaborate with cross-functional teams and drive process improvements. These skills are crucial for designing reliable automation solutions that enhance efficiency, safety, and productivity in manufacturing environments.

What engineers make $300,000 a year?

Senior engineers in specialized fields such as petroleum, aerospace, or software engineering can earn $300,000 or more annually, especially with extensive experience, advanced skills, and leadership roles. High compensation often involves working in high-demand industries, holding managerial or executive positions, or possessing rare technical expertise and certifications.

What are some common challenges Process Automation Engineers face when implementing new automation solutions?

Process Automation Engineers often encounter challenges such as integrating new automation systems with legacy equipment, ensuring minimal downtime during implementation, and managing resistance to change from operational staff. Additionally, troubleshooting unforeseen issues during testing and commissioning phases requires strong problem-solving skills. Working closely with cross-functional teams, including IT, operations, and maintenance, is crucial to address these challenges effectively and ensure successful automation rollouts.
What are popular job titles related to Process Automation Engineer jobs in Illinois? For Process Automation Engineer jobs in Illinois, the most frequently searched job titles are:
What job categories do people searching Process Automation Engineer jobs in Illinois look for? The top searched job categories for Process Automation Engineer jobs in Illinois are:
What are popular job titles related to Process Automation Engineer jobs in IL? For Process Automation Engineer jobs in IL, the most frequently searched job titles are:
Process Automation Engineer jobs near you
Infographic showing various Process Automation Engineer job openings in Illinois as of June 2026, with employment types broken down into 38% Full Time, 60% Part Time, 1% Temporary, and 1% Contract. Highlights an 89% Physical, 4% Hybrid, and 7% Remote job distribution, with an average salary of $104,575 per year, or $50.3 per hour.

Automation Engineer

HotRun Inc.

Chicago, IL • On-site

Other

Posted 2 days ago

Job description

Senior Automation Engineer (SME & Future Lead)Location: South Chicago, IL 

Innovate at the Intersection of Healthcare and Technology As our Senior Automation Subject Matter Expert (SME), you won't just be maintaining systems-you will be the architect of efficiency for a world-class medical manufacturing campus. This is a high-visibility role where you will justify, design, and integrate the robotics and "Industry 4.0" solutions that produce life-saving medical technologies.

The Opportunity: From Individual Contributor to Team Leader We are looking for a technical powerhouse ready to transition into leadership. While this role begins as a hands-on SME, it is designed to evolve into a Management position, where you will build and lead a dedicated team of automation engineers and technicians.

Why Join Us?

  • Impact: Own the automation roadmap for a premier bio-engineering facility.

  • Career Velocity: Defined path from Senior Engineer to Plant Automation Manager.

  • Culture of Excellence: Work within a highly sophisticated, high-speed manufacturing environment.

  • Comp & Relo: Competitive base salary, performance bonuses, and full relocation assistance for the right candidate.

Core Mission & Responsibilities

  • Lead Large-Scale Integrations: Act as the technical lead for the design, programming, and simulation of next-gen processing equipment.

  • Strategic R&D: Conduct research and development to integrate electronic and mechanical systems that push the boundaries of what our facility can achieve.

  • Full Project Lifecycle: Manage project cost, scope, and scheduling ($CAD/$USD) while coordinating with elite outside vendors for custom fabrication.

  • Advanced Programming: Serve as the master of our PLC and robotic ecosystem (Allen Bradley focus), ensuring logic and instrumentation are optimized for high-speed stamping, welding, and palletizing.

  • Cross-Functional Collaboration: Partner with Corporate Management, Maintenance, and Technical Operators to instill "Best Practices" across the plant floor.

Your Profile

  • Technical Foundation: A degree (BS/AS) in Mechanical Engineering, Automation, or Engineering Technology.

  • Proven Expertise: 3+ years of deep experience in automation, electrical design, and mechanical fabrication.

  • The "Tech Stack": Mastery of Allen Bradley PLCs, robotics, industrial sensors, and pneumatic systems. Proficiency in Inventor, Visio, and Project software.

  • The "Soft" Edge: You are a persistent problem-solver who can translate complex technical data into clear presentations for executive leadership.

Technical Skills Preferred

  • High-speed manufacturing (Stamping, Welding, Palletizing)

  • Hydraulics and Pneumatics

  • Machine Qualification & Justification

Ready to lead the future of medical manufacturing? Please submit your resume for confidential consideration.

Apply