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We are seeking a skilled Senior Process Automation Engineer to join our team. This individual will be an integral member of the Process Automation Department within the Technology and Sustainability ...
We are seeking a skilled Senior Process Automation Engineer to join our team. This individual will be an integral member of the Process Automation Department within the Technology and Sustainability ...
We are seeking a skilled Senior Process Automation Engineer to join our team. This individual will be an integral member of the Process Automation Department within the Technology and Sustainability ...
We are seeking a skilled Senior Process Automation Engineer to join our team. This individual will be an integral member of the Process Automation Department within the Technology and Sustainability ...
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Process Automation Engineer information
See Texas salary details
$47K - $57.4K
1% of jobs
$57.4K - $67.7K
11% of jobs
$67.7K - $78K
13% of jobs
$78.3K is the 25th percentile. Wages below this are outliers.
$78K - $88.4K
19% of jobs
The median wage is $92.5K / yr.
$88.4K - $98.7K
16% of jobs
$98.7K - $109K
13% of jobs
$113.4K is the 75th percentile. Wages above this are outliers.
$109K - $119.4K
6% of jobs
$119.4K - $129.7K
5% of jobs
$129.7K - $140K
9% of jobs
$140K - $150.4K
4% of jobs
$150.4K - $160.7K
3% of jobs
$47K
$100.5K
$160.7K
How much do process automation engineer jobs pay per year?
What does a Process Automation Engineer do?
What is the difference between Process Automation Engineer vs Control Systems Engineer?
| Aspect | Process Automation Engineer | Control Systems Engineer |
|---|---|---|
| Credentials | Bachelor's in Engineering, certifications like PLC or SCADA | Bachelor's in Electrical, Mechanical, or Control Engineering, similar certifications |
| Work Environment | Industrial plants, manufacturing facilities, automation projects | Design and testing of control systems, industrial automation settings |
| Industry Usage | Manufacturing, oil & gas, pharmaceuticals | Manufacturing, energy, automation industries |
| Job Focus | Developing and maintaining automation processes | Designing and implementing control systems hardware/software |
Process Automation Engineers and Control Systems Engineers often share similar credentials and work environments, focusing on automation within industrial settings. While Process Automation Engineers primarily develop and optimize automation processes, Control Systems Engineers concentrate on designing and implementing control hardware and software. Both roles are essential in manufacturing and energy sectors, with overlapping skills but distinct focuses.
What are the key skills and qualifications needed to thrive as a Process Automation Engineer, and why are they important?
What are some common challenges Process Automation Engineers face when implementing new automation solutions?

Full-time
Posted 12 days ago
Job description
Job Summary:
We are seeking a skilled Senior Process Automation Engineer to join our team. This individual will be an integral member of the Process Automation Department within the Technology and Sustainability Group, responsible for implementing process control strategies, automated programming, and processes that will facilitate the successful execution of TPC Groupโs strategic growth initiatives. Reporting to the Manager of Process Automation, the engineer will be tasked with designing, developing, implementing, and maintaining automation systems to optimize production processes and ensure operational efficiency. The Process Automation Engineer will collaborate closely with cross-functional teams to identify automation opportunities, resolve issues, and foster continuous improvements in our plant operations.
Job Duties and Responsibilities:
- Design and implement process control strategies, including regulatory control, control sequence, logic, and advanced control.
- Collaborate with production engineers, operations, and maintenance teams to identify automation needs and requirements.
- Configure and program Distributed Control Systems (DCS), Programmable Logic Controllers (PLC), Human-Machine Interfaces (HMI), and other control systems.
- Conduct system integration, testing, and commissioning of automation solutions.
- Perform troubleshooting, diagnosis, and resolution of automation system issues to ensure uninterrupted plant operations.
- Regularly review and improve alarm management systems (alarm rationalization).
- Participate in and represent process automation in HAZOP and other safety and reliability processes and studies.
- Participate in PHAs, PSSRs, incident investigations, and unit troubleshooting.
- Provide automation engineering in the specification, design, development, installation, commissioning, and validation of process control systems for capital projects.
- Provide training and support to plant personnel on the operation and maintenance of automation systems.
- Adhere to safety, environmental, and regulatory standards in all automation activities.
Required Qualifications:
- Bachelor's degree in Chemical Engineering, Electrical Engineering, or a related field
- Minimum 5 years of industry experience
- Proven experience working as a Process Automation Engineer in the petrochemical, oil and gas industry, or a similar manufacturing environment
- Strong knowledge of process control systems, instrumentation, and industrial automation technologies
- Hands-on experience with DCS, PLC, SCADA systems, and other automation software and hardware
- Familiarity with industry standards and protocols like OPC, Modbus, Profibus, etc.
- Excellent problem-solving skills and the ability to work independently or in a team environment
- Effective communication skills and the ability to collaborate with diverse stakeholders
- Prior experience with HAZOP studies, SIL assessments, and process safety management is a plus
- Certification in relevant automation technologies or systems is desirable
Preferred Qualifications:
- Emerson DeltaV DCS/SIS experience is preferred.
- Experience with networking and understanding of cyber security is a plus
- Able to design and implement basic and advanced control schemes as well as complex sequence logic
- Experience with Advanced Process Control Strategies. Aspen DMC3 is a plus
All applicants must be eligible to work for any employer in the United States without needing any company sponsorship
About TPC Group
Sourced by ZipRecruiter
Industry
Chemical manufacturing
Company size
501 - 1,000 Employees
Headquarters location
Houston, TX, US
Year founded
1944