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Plant Optimization Engineer Jobs in Wisconsin (NOW HIRING)

Merck Group

Plant Electrical Engineer

Sheboygan Falls, WI · On-site

$96K - $145K/yr

LS-SC-UHEP Project Engineering Recruiter: Kathy Lewison This information is for internals only ... Design and perform regular maintenance and optimization of electrical control systems within the ...

Waupaca Foundry, Inc.

Plant Manager

Waupaca, WI

Managing operational expenses within budget by optimizing resource allocation and identifying cost savings measures. Responsible for the P&L of the Plant Maintenance and Engineering Oversight:

New

Waupaca Foundry, Inc.

Plant Manager

Waupaca, WI · On-site

Managing operational expenses within budget by optimizing resource allocation and identifying cost savings measures. Responsible for the P&L of the Plant Maintenance and Engineering Oversight:

New

Techniplas

Plant Controller

WI · On-site

$103K - $129K/yr

... design and engineering. Techniplas has long-term relationships with many of the world's leading ... Responsible for working with Plant Manager and local operations team to define optimal inventory ...

Techniplas

Plant Controller

Nashotah, WI · On-site

$103K - $129K/yr

... design and engineering. Techniplas has long-term relationships with many of the world's leading ... Responsible for working with Plant Manager and local operations team to define optimal inventory ...

HyPro Inc

Plant Manager

Rhinelander, WI · On-site

Bachelor of Science degree in Business Management, Manufacturing Engineering, Operations Management ... optimization. * Solid computer skills, including MS Office.

JRG Partners

Plant Manager

Oshkosh, WI · On-site

Plan, organize, direct, and run optimum day-to-day operations to exceed customers' expectations ... Implement production engineering activities to create the SOP for each manufacturing operation ...

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Plant Optimization Engineer information

What are some typical challenges faced by Plant Optimization Engineers, and how can they be addressed?

Plant Optimization Engineers often encounter challenges such as balancing production efficiency with safety and environmental regulations, integrating new technologies into existing processes, and managing cross-functional communication. Addressing these challenges typically involves strong analytical skills, continuous collaboration with operations and maintenance teams, and staying updated on industry best practices. Proactive problem-solving and adaptability are crucial, as is the ability to lead process improvement initiatives while ensuring minimal disruption to ongoing operations.

What are the key skills and qualifications needed to thrive as a Plant Optimization Engineer, and why are they important?

To thrive as a Plant Optimization Engineer, you need a solid background in chemical, mechanical, or industrial engineering, along with experience in process optimization and data analysis. Familiarity with process simulation software (such as Aspen HYSYS or MATLAB), Six Sigma or Lean Manufacturing certifications, and SCADA systems is typically required. Strong analytical thinking, problem-solving ability, and effective communication skills help drive continuous improvement and facilitate cross-functional teamwork. These competencies are crucial for maximizing plant efficiency, reducing costs, and ensuring operational excellence in a competitive manufacturing environment.

What is the difference between Plant Optimization Engineer vs Process Engineer?

AspectPlant Optimization EngineerProcess Engineer
Primary FocusMaximizing plant efficiency and performanceDesigning and improving manufacturing processes
Skills & CertificationsProcess optimization, data analysis, engineering fundamentalsProcess design, chemical/industrial engineering, certifications like PE
Work EnvironmentIndustrial plants, manufacturing facilitiesDesign offices, manufacturing plants
Industry UsageEnergy, chemicals, manufacturingChemical, petrochemical, manufacturing

While both roles involve process understanding, the Plant Optimization Engineer focuses on improving overall plant performance and efficiency, often using data analysis and optimization techniques. The Process Engineer concentrates on designing and refining specific processes. Both roles are essential in manufacturing industries but differ in scope and daily tasks.

What does a Plant Optimization Engineer do?

A Plant Optimization Engineer is responsible for improving the efficiency, productivity, and safety of industrial plants. They analyze current processes, identify areas for improvement, and implement solutions such as automation, new technologies, or process adjustments. Their work often involves collaborating with other engineers, operators, and management to ensure optimal plant performance while reducing costs and minimizing environmental impact.
What are popular job titles related to Plant Optimization Engineer jobs in Wisconsin? For Plant Optimization Engineer jobs in Wisconsin, the most frequently searched job titles are:
What job categories do people searching Plant Optimization Engineer jobs in Wisconsin look for? The top searched job categories for Plant Optimization Engineer jobs in Wisconsin are:
What cities in Wisconsin are hiring for Plant Optimization Engineer jobs? Cities in Wisconsin with the most Plant Optimization Engineer job openings:
Plant Optimization Engineer jobs near you

Optimization Engineering Specialist - Linear Filling (Part-Time)

Gehl Foods LLC

Germantown, WI • On-site

Part-time

Re-posted 17 days ago

Job description

Description:

Position Overview

Gehl Food & Beverage is seeking a part-time Optimization Engineering Specialist to provide expert guidance on the performance, optimization, and reliability of JBT SF&DS Asep-tec Linear Fillers within our low-acid aseptic manufacturing operations. This role serves as a strategic advisor focused on identifying performance opportunities, directing improvement initiatives, and developing internal capabilities—without performing hands-on technical work.


What You'll Do

  • Assess linear filler performance and identify key constraints impacting OEE, throughput, quality, and reliability.
  • Develop and maintain optimization roadmaps, improvement plans, and prioritized action strategies.
  • Lead root cause analysis efforts through site teams and provide direction on performance improvement initiatives.
  • Advise engineering and capital project teams on technical scope, specifications, lifecycle planning, and reliability improvements.
  • Partner with Maintenance, Engineering, Operations, and OEM partners to align resources and improvement priorities.
  • Serve as the primary technical advisor to site leadership on filler performance strategy, risk mitigation, and improvement sequencing.
  • Coach and develop internal engineers and technicians through knowledge transfer, structured problem-solving, and best-practice guidance.
  • Monitor progress against improvement plans and provide recommendations to sustain long-term performance gains.
Requirements:

What You'll Need

  • 10+ years of experience with JBT linear fillers or comparable aseptic filling systems.
  • Deep expertise across mechanical, electrical, and controls systems associated with JBT SF&DS Asep-tec Linear Fillers.
  • Proven success leading performance improvement initiatives that deliver measurable OEE improvements.
  • Strong analytical skills with the ability to interpret operational data and translate insights into actionable recommendations.
  • Experience working in a consulting, advisory, or leadership capacity where influence is achieved without direct authority.
  • Excellent communication and stakeholder management skills, with the ability to engage plant leadership, technical teams, and OEM partners.

Location: Germantown, WI (primarily on-site)

Travel: Limited travel to Lathrop, CA and Walterboro, SC as needed.