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Senior Manufacturing Process Engineer Jobs in Wisconsin

Click here to view our Benefits Snapshot JOB OVERVIEW The Manufacturing Process Engineer plans and designs manufacturing systems involving material flow, automation, fixturing, work content balancing ...

Manufacturing Process Engineer

De Pere, WI · On-site

$70K - $94K/yr

Click here to view our Benefits Snapshot JOB OVERVIEW The Manufacturing Process Engineer plans and designs manufacturing systems involving material flow, automation, fixturing, work content balancing ...

Senior Manufacturing Engineer

Racine, WI

$85K - $116K/yr

This role in summary The Senior Manufacturing Engineer is a process leader responsible for the performance of automation systems, machinery, and manufacturing process. This include working with ...

Senior Manufacturing Engineer

Racine, WI · On-site

$85K - $116K/yr

This role in summary The Senior Manufacturing Engineer is a process leader responsible for the performance of automation systems, machinery, and manufacturing process. This include working with ...

Senior Manufacturing Engineer

Racine, WI · On-site

$85K - $116K/yr

This role in summary The Senior Manufacturing Engineer is a process leader responsible for the performance of automation systems, machinery, and manufacturing process. This include working with ...

Sr. Manufacturing Engineer

Wausau, WI · On-site

$90K - $100K/yr

Director of Safety and Process Improvement Location: On-site, Wausau, WI Work Hours: Mon-Fri 6:00am-3:00pm About the role: The Sr. Manufacturing Engineer evaluates, designs, and develops ...

Senior Process Engineer

Beloit, WI · On-site

$101K - $131K/yr

Manufacturing Plants. We are seeking a skilled Senior Processing Engineer to join our dynamic team. As a Senior Process Engineer at Schreiber Foods, you will play a pivotal role in optimizing our ...

Senior Process Engineer

Beloit, WI · On-site

$101K - $131K/yr

Manufacturing Plants. We are seeking a skilled Senior Processing Engineer to join our dynamic team. As a Senior Process Engineer at Schreiber Foods, you will play a pivotal role in optimizing our ...

Senior Process Engineer

Beloit, WI

$101K - $131K/yr

Manufacturing Plants. We are seeking a skilled Senior Processing Engineer to join our dynamic team.As a Senior Process Engineer at Schreiber Foods, you will play a pivotal role in optimizing our ...

Senior Manufacturing Engineer

Milwaukee, WI · On-site

$86K - $118K/yr

The Senior Manufacturing Engineer is a key member of the Manufacturing Engineering team ... The role involves developing robust, lean production processes and coordinating with site ...

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Senior Manufacturing Process Engineer information

See Wisconsin salary details

$75.7K

$122.2K

$172.1K

How much do senior manufacturing process engineer jobs pay per year?

As of Jun 12, 2026, the average yearly pay for senior manufacturing process engineer in Wisconsin is $122,249.00, according to ZipRecruiter salary data. Most workers in this role earn between $105,000.00 and $135,800.00 per year, depending on experience, location, and employer.

What are the main challenges a Senior Manufacturing Process Engineer faces when implementing process improvements?

One of the primary challenges Senior Manufacturing Process Engineers encounter is balancing the need for process innovation with maintaining production efficiency and product quality. Implementing new technologies or methodologies often requires extensive cross-functional collaboration, training, and sometimes overcoming resistance to change from team members. Additionally, ensuring that process improvements comply with industry regulations and safety standards can add complexity. However, these challenges provide valuable opportunities to develop leadership skills and drive significant impact within the organization.

What are the key skills and qualifications needed to thrive as a Senior Manufacturing Process Engineer, and why are they important?

To thrive as a Senior Manufacturing Process Engineer, you need a strong background in engineering principles, process optimization, and manufacturing systems, typically with a bachelor's or master's degree in engineering and relevant industry experience. Familiarity with CAD/CAM software, Lean Six Sigma methodologies, and statistical process control tools is highly valued, along with certifications such as Six Sigma Green or Black Belt. Exceptional problem-solving abilities, leadership, and effective communication are crucial soft skills for driving process improvements and collaborating across teams. These skills ensure efficient production, high product quality, and continuous operational enhancements in a competitive manufacturing environment.

What does a Senior Manufacturing Process Engineer do?

A Senior Manufacturing Process Engineer is responsible for designing, analyzing, and improving manufacturing processes to increase efficiency, quality, and safety in production environments. They lead projects to implement new technologies, troubleshoot process issues, and optimize workflows. They also work closely with cross-functional teams to ensure that products meet industry standards and regulatory requirements. Additionally, they mentor junior engineers and support continuous improvement initiatives within the organization.

What is the difference between Senior Manufacturing Process Engineer vs Manufacturing Engineer?

AspectSenior Manufacturing Process EngineerManufacturing Engineer
Required CredentialsBachelor's degree in engineering, 5+ years experience, possibly certifications like Six SigmaBachelor's degree in engineering or related field, 1-3 years experience
Work EnvironmentOversees process improvements, leads projects, collaborates with cross-functional teamsSupports manufacturing operations, implements process changes, troubleshoots production issues
Employer & Industry UsageUsed in manufacturing plants, automotive, aerospace, electronics industriesCommon in similar industries, entry to mid-level roles in manufacturing

The main difference is that a Senior Manufacturing Process Engineer typically has more experience, takes on leadership roles, and oversees complex process improvements, while a Manufacturing Engineer focuses on supporting and implementing manufacturing processes at a more operational level.

What are popular job titles related to Senior Manufacturing Process Engineer jobs in Wisconsin? For Senior Manufacturing Process Engineer jobs in Wisconsin, the most frequently searched job titles are:
What job categories do people searching Senior Manufacturing Process Engineer jobs in Wisconsin look for? The top searched job categories for Senior Manufacturing Process Engineer jobs in Wisconsin are:
What cities in Wisconsin are hiring for Senior Manufacturing Process Engineer jobs? Cities in Wisconsin with the most Senior Manufacturing Process Engineer job openings:
Senior Manufacturing Process Engineer

Senior Manufacturing Process Engineer

Badger Meter

Milwaukee, WI • On-site

$102K - $132K/yr

Full-time

Medical, Dental, Vision, Life, PTO

Posted 9 days ago


Badger Meter rating

8.0

Company rating: 8.0 out of 10

Based on 8 frontline employees who took The Breakroom Quiz


Job description

Badger Meter - Where Every Drop Counts and So Do You
At Badger Meter, we're more than a leading global water technology company - we're innovators with a mission: to preserve and protect the world's most precious resource. For over 120 years, our trusted solutions have enabled our customers to optimize the delivery and use of water, maximize revenue and reduce waste.
Every employee at Badger Meter is an important part of our success. Here, your work doesn't just move a business forward - it shapes a more sustainable future. We are committed to building a workplace where we celebrate differences, empower voices, and encourage fresh ideas that drive innovation.
When you join us, you'll find:
  • Purpose-driven work that makes a real difference in communities around the globe.
  • Career growth and development opportunities designed to help you achieve your potential.
  • A supportive, inclusive culture where collaboration and creativity thrive.

Be part of something bigger. At Badger Meter, your contributions will ripple far beyond the workplace - creating lasting change for people and the planet.
What You Will Contribute:
We're seeking a Senior Manufacturing Process Engineer to serve as a technical leader in developing, validating, and optimizing manufacturing processes. This role plays a key role in leading and advancing structured engineering systems, improving process performance, and ensuring consistent, scalable results across operations.
You'll lead complex process development initiatives, drive high-impact projects, and help define best practices in process validation, control, and continuous improvement-while mentoring engineers and supporting production performance.
This role operates within a structured engineering system focused on formal process validation, defined control limits, and data-driven execution to deliver consistent, repeatable performance. It is heavily focused on injection molding and requires the ability to develop, validate, and stabilize processes in a dynamic production environment.
What You'll Do
Engineering Systems & Process Standardization
  • Define, implement, and continuously improve structured engineering systems for process development, validation, and control
  • Establish standard methodologies for process window development, documentation, and data-driven decision making
  • Ensure consistent application of engineering practices across programs and teams

Process Development & Validation
  • Lead complex process development, mold validation, and troubleshooting activities
  • Develop robust, data-driven process windows that ensure repeatability and stability
  • Align validation outcomes with production-ready process definitions
  • Lead structured validation activities to define process windows and ensure processes are capable across expected operating ranges
  • Apply scientific molding principles to establish and validate process windows

Process Stability & Problem Solving
  • Provide technical leadership in resolving complex molding issues, including process instability, variation, and production disruptions
  • Apply structured, data-driven root cause analysis to improve quality, yield, and efficiency
  • Ensure processes operate within validated process windows and defined control limits to maintain stability, repeatability, and consistency across production.
  • Work within defined process control frameworks rather than relying on trial-and-error adjustments, using structured methods to diagnose and correct process variation

Project Leadership & Continuous Improvement
  • Lead cross-functional engineering projects (e.g., scrap reduction, cycle time improvements, capability expansion)
  • Support capital equipment decisions, tooling strategy, and manufacturing investments
  • Drive continuous improvement efforts and ensure solutions are sustained and standardized
  • Provide technical input during quoting and new program planning to define process capability, approach, and risk

Mentorship & Cross-Functional Collaboration
  • Mentor and develop engineers, reinforcing strong engineering discipline and execution
  • Partner with Production, Tooling, Quality, and Supply Chain to ensure process capability and alignment
  • Provide hands-on technical support during critical launches, trials, and production disruptions, stepping in to stabilize processes and restore performance when needed

What You Bring
  • 7+ years of manufacturing or process engineering experience
  • Strong expertise in process development, validation, and troubleshooting
  • Proven ability to lead projects and influence cross-functional teams
  • Analytical, data-driven mindset with a passion for continuous improvement
  • Experience mentoring or developing technical talent

Preferred: Experience in plastics or injection molding is strongly preferred. However, candidates with related manufacturing backgrounds-such as machining, castings, or other complex process environments-are strongly encouraged to apply.
#SP123
Competitive Total Rewards at Badger Meter:
  • Competitive Pay
  • Annual Bonus
  • Eligible for Annual Pay Increases
  • Comprehensive Health, Vision, and Dental Coverage
  • 15 days Paid Time Off + 11 Paid Holidays
  • Two Ways to Save for Retirement: Badger Meter contributes 25 cents for every dollar you contribute to the plan, up to 7% of your eligible compensation. In addition to the match, the company will also contribute 5% of your eligible compensation to your Defined Contribution account on an annual basis. Additional access to a certified financial planner to help ensure your money is working for you, at no cost!
  • Employer Paid benefits including: Employee Assistance Program (EAP), Basic Group Life Insurance, Short Term Disability, and more
  • Educational Assistance - Tuition Reimbursement up to $5,250
  • Voluntary benefits including: Additional Life Insurance, Long Term Disability, Accident and Critical Illness coverage
  • Health Savings Account (HSA) & Flexible Spending Account (FSA) options

An Equal Opportunity/Affirmative Action Employer. This company considers candidates regardless of race, color, religion, sex, sexual orientation, gender identity, national origin, disability or veteran status. Applicants can learn more about their rights regarding equal opportunity in employment by viewing the federal "EEO is the Law" poster and the "EEO is the Law" poster supplement at http://www.dol.gov/ofccp/regs/compliance/posters/ofccpost.htm
Badger Meter complies with all aspects of the Americans with Disabilities Act (ADA), as amended by the ADA Amendments Act, and all applicable state or local disability laws. This means that we will reasonably accommodate qualified employees with a disability if accommodation would allow them to perform the essential functions of their job, unless doing so would create an undue hardship.
Privacy Statement
The Employee and Applicant Privacy Statement describes how we collect, use, share, retain, and safeguard applicant information. Please see the privacy statement on our website here.