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Plant Optimization Engineer Jobs in Racine, WI (NOW HIRING)

Continuous Improvement & Process Optimization * Lead initiatives that improve machine efficiency ... Partner with the Controls Engineer to optimize DCS and PLC systems. * Improve control loop ...

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Plant Operations Manager

Milwaukee, WI · On-site

$120K - $140K/yr

... plans (CAPEX) and optimization of manufacturing footprint to achieve business objectives ... Academic Degree is required, with an emphasis on Operations, Business Management or Engineering

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Reliability Engineer II

Milwaukee, WI · On-site

$100K - $127K/yr

... optimizing preventive and predictive maintenance programs, and driving long-term equipment reliability improvements across the plant. Working closely with Maintenance, Engineering, Production, and ...

Reliability Engineer II

Milwaukee, WI · On-site

$100K - $127K/yr

... optimizing preventive and predictive maintenance programs, and driving longterm equipment reliability improvements across the plant. Working closely with Maintenance, Engineering, Production, and the ...

Reliability Engineer II

Milwaukee, WI

$100K - $127K/yr

... optimizing preventive and predictive maintenance programs, and driving longterm equipment reliability improvements across the plant. Working closely with Maintenance, Engineering, Production, and the ...

Manufacturing Engineer

Milwaukee, WI

$71K - $92K/yr

Support machining and production operations through process optimization, tooling improvements ... Combination of office and plant-floor responsibilities. * Exposure to machinery, production ...

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Plant Optimization Engineer information

See Racine, WI salary details

$38.9K

$93.6K

$134.1K

How much do plant optimization engineer jobs pay per year?

As of Aug 25, 2026, the average yearly pay for plant optimization engineer in Racine, WI is $93,649.00, according to ZipRecruiter salary data. Most workers in this role earn between $73,600.00 and $112,500.00 per year, depending on experience, location, and employer.

What does a plant optimization engineer do?

A Plant Optimization Engineer is responsible for improving the efficiency, productivity, and safety of industrial plants. They analyze current processes, identify areas for improvement, and implement solutions such as automation, new technologies, or process adjustments. Their work often involves collaborating with other engineers, operators, and management to ensure optimal plant performance while reducing costs and minimizing environmental impact.

What are the key skills and qualifications needed to thrive as a plant optimization engineer, and why are they important?

To thrive as a Plant Optimization Engineer, you need a solid background in chemical, mechanical, or industrial engineering, along with experience in process optimization and data analysis. Familiarity with process simulation software (such as Aspen HYSYS or MATLAB), Six Sigma or Lean Manufacturing certifications, and SCADA systems is typically required. Strong analytical thinking, problem-solving ability, and effective communication skills help drive continuous improvement and facilitate cross-functional teamwork. These competencies are crucial for maximizing plant efficiency, reducing costs, and ensuring operational excellence in a competitive manufacturing environment.

What are some typical challenges faced by plant optimization engineers, and how can they be addressed?

Plant Optimization Engineers often encounter challenges such as balancing production efficiency with safety and environmental regulations, integrating new technologies into existing processes, and managing cross-functional communication. Addressing these challenges typically involves strong analytical skills, continuous collaboration with operations and maintenance teams, and staying updated on industry best practices. Proactive problem-solving and adaptability are crucial, as is the ability to lead process improvement initiatives while ensuring minimal disruption to ongoing operations.

What is the difference between Plant Optimization Engineer vs Process Engineer?

AspectPlant Optimization EngineerProcess Engineer
Primary FocusMaximizing plant efficiency and performanceDesigning and improving manufacturing processes
Skills & CertificationsProcess optimization, data analysis, engineering fundamentalsProcess design, chemical/industrial engineering, certifications like PE
Work EnvironmentIndustrial plants, manufacturing facilitiesDesign offices, manufacturing plants
Industry UsageEnergy, chemicals, manufacturingChemical, petrochemical, manufacturing

While both roles involve process understanding, the Plant Optimization Engineer focuses on improving overall plant performance and efficiency, often using data analysis and optimization techniques. The Process Engineer concentrates on designing and refining specific processes. Both roles are essential in manufacturing industries but differ in scope and daily tasks.

What are popular job titles related to Plant Optimization Engineer jobs in Racine, WI?

For Plant Optimization Engineer jobs in Racine, WI, the most frequently searched job titles are:

What cities near Racine, WI are hiring for Plant Optimization Engineer jobs?

Cities near Racine, WI with the most Plant Optimization Engineer job openings:

Plant Engineering Manager

Milwaukee, WI


Greif

6.3

Company rating: 6.3 out of 10

Based on 60 frontline employees who took The Breakroom Quiz

101st of 121 rated packaging manufacturers

Paid breaks


Full-time

PTO

Posted 2 days ago

New


Job description

Greif is a global leader in performance packaging located in 40 countries. The company delivers trusted, innovative, and tailored solutions that support some of the world's most in demand and fastest-growing industries.

With a commitment to legendary customer service, operational excellence, and global sustainability, Greif packages life's essentials - and creates lasting value for its colleagues, customers, and other stakeholders.

Learn more about the company's Customized Polymer, Sustainable Fiber, Durable Metal, and Integrated Solutions at www.greif.com and follow Greif on Instagram and LinkedIn.

OUR VISION:

To Be the Advantage That Helps Our Customers Win.

OUR PURPOSE:

Creating packaging solutions for life's essentials.

Job Requisition #:

035134 Plant Engineering Manager (Open)

Job Description:

Greif is seeking a Plant Engineering Manager to lead the mill's engineering, process optimization, automation, and capital project initiatives at our Milwaukee paper mill. This strategic leadership role is responsible for improving long-term mill performance through continuous improvement, data-driven decision making, and execution of projects that enhance safety, quality, reliability, throughput, and cost performance. This role is ideal for a technically strong engineering leader who thrives on solving complex manufacturing challenges, advancing automation capabilities, and driving meaningful operational improvements.

The Plant Engineering Manager partners closely with Operations, Maintenance, EHS, and Quality while leading a small, high-impact technical team focused on delivering sustainable business results.

What You'll Do

As Plant Engineering Manager, you will provide leadership and direction for the mill's engineering and technical improvement efforts, including oversight of the Controls Engineer and Process/Project Engineer. You will identify opportunities to improve process performance, reduce variability, optimize automation systems, and execute capital projects that strengthen the mill's competitive position. You will play a key role in shaping the future performance of the operation by leveraging technology, engineering expertise, and cross-functional collaboration to drive continuous improvement.

Key Responsibilities:Continuous Improvement & Process Optimization
  • Lead initiatives that improve machine efficiency, fiber utilization, throughput, and manufacturing costs.
  • Analyze process data and operating trends to reduce variability and improve product consistency.
  • Facilitate structured problem-solving efforts to eliminate chronic process losses and performance constraints.
  • Identify and implement opportunities that improve operational performance and long-term reliability.
Controls & Automation Leadership
  • Provide leadership and direction for mill automation and process control systems.
  • Partner with the Controls Engineer to optimize DCS and PLC systems.
  • Improve control loop performance, process stability, and overall system effectiveness.
  • Reduce manual intervention through automation enhancements and process control improvements.
  • Identify, prioritize, and implement automation upgrades that support business objectives.
Capital Project Management
  • Develop and execute capital projects aligned with mill and business priorities.
  • Identify debottlenecking opportunities that increase production capacity and operational efficiency.
  • Manage projects from concept through implementation, ensuring delivery on time and within budget.
  • Minimize operational disruption during project execution.
  • Track, measure, and validate project results and performance improvements.
Process & Technical Leadership
  • Optimize paper machine, stock preparation, and converting processes.
  • Support process trials, equipment evaluations, and new product development initiatives.
  • Apply technical expertise and data analytics to drive informed decision making.
  • Provide technical guidance and recommendations to support operational excellence.
Cross-Functional Collaboration
  • Partner with Production, Maintenance, Quality, and EHS teams to achieve plant goals.
  • Align engineering initiatives with operational priorities and business objectives.
  • Support successful implementation and sustainability of process improvements.
  • Foster strong communication and collaboration across departments.
Team Leadership & Development
  • Lead, coach, and develop the Controls Engineer and Process/Project Engineer.
  • Establish priorities based on operational and business impact.
  • Promote accountability, innovation, and continuous learning.
  • Build technical capability and support succession planning within the engineering team.
What We're Looking For
  • Bachelor's degree in Engineering required.
  • Experience in paper manufacturing or a similar process manufacturing environment.
  • Strong understanding of process systems, manufacturing operations, and industrial automation.
  • Experience working with DCS, PLC, and process control systems.
  • Proven project management experience with successful capital project execution.
  • Demonstrated ability to lead technical teams and influence cross-functional stakeholders.
  • Strong analytical, problem-solving, and data interpretation skills.
  • Excellent communication and organizational abilities.
  • Commitment to safety, quality, and continuous improvement.
Why This Role Matters

This role directly impacts mill performance, operational reliability, process capability, and long-term competitiveness. As Plant Engineering Manager, you will help shape the future of the Milwaukee mill by advancing automation, improving process performance, executing strategic capital investments, and developing engineering talent that supports sustainable growth.

Why Greif

At Greif, your work supports essential products and customers around the world. We are a global leader in industrial packaging products and services, committed to safety, operational excellence, and developing our people. If you are looking for an opportunity to lead meaningful engineering initiatives, influence mill performance, and drive continuous improvement in a complex manufacturing environment, we encourage you to apply.

#LI-MK1

At Greif, we believe that our colleagues are the center of our success. Our Total Rewards have a comprehensive focus on well-being and offer a competitive package that enables you to thrive, be engaged, and reach your full potential.

Compensation Range:

The pay range for this position is $129,500.00 - $220,500.00 annually. Typically, a competitive wage for new hires will fall between145,000.00 to160,000.00 annually. Offers for this position may vary based on market data and other factors such as job-related knowledge, skills, experience, and geographic location. The position may also be eligible for a short-term incentive.

Benefits Statement:

Greif offers a comprehensive benefits package, including competitive core benefits, paid time off, and a range of local benefits for eligible colleagues.

Protect Yourself From Scams: We value the integrity of our recruitment process and prioritize the well-being of our candidates. While you may find Greif job postings on various platforms, all legitimate opportunities can be verified on our official Careers page at www.greif.com. All communication from Greif regarding job opportunities will also come from an @greif.com email address. If you have concerns about the legitimacy of a job posting, receive an unsolicited job offer or suspect fraudulent activity, please contact us for verification via this link Contact Us - Greif.

EEO Statement:

https://www.greif.com/wp-content/uploads/2023/04/HR-101-Equal-Employment-Opportunity-Policy-English.pdf

We offer a competitive salary, excellent benefits and opportunity for growth. Greif is an equal opportunity employer. We will not discriminate against any applicant or employee on the basis of sex, race, religion, age, national origin, color, disability, veteran status or any other any other legally protected characteristic.

For more information read Greif's Equal Opportunity Policy.


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