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Pilot Plant Engineer Jobs (NOW HIRING)

Background in food science, chemistry, chemical engineering, or related disciplines, with experience in research and development and scale-up. * Hands-on experience with pilot plant operations ...

Bachelor's of Science in Biology, chemistry, food science, engineering, related field or equivalent ... Pilot Plant working conditions exist with exposures to chemicals while performing plant trials ...

SHIFT: 4 day work schedule, 10 hour days; 7am-5:30pm The Pilot Plant Technician role is responsible ... Engineering Technology), or a HS/Vocational School degree with relevant work experience. with ...

Bachelor's degree in Food Science , Chemical Engineering, Food Engineering, Engineering, or a related technical discipline required.10 + years of experience in food manufacturing, pilot plant ...

Pilot Plant Manager

San Francisco, CA · On-site

$135K - $160K/yr

The Pilot Plant Manager will be responsible for the following ? be the subject matter expert for ... Bachelor's degree in food engineering, food science or a similar discipline. ? experience in ...

The ideal candidate is a chemical engineering or manufacturing leader with deep expertise in pilot plant operations, process safety, scale-up, and operational excellence within the chemical ...

Pilot Plant Technician

Glenview, IL · On-site

$56K - $71K/yr

Perform pilot plant duties in compliance with established policies, safety standards, GMP ... Explain workstation requirements and activities to other technicians and developers * Shadow ...

$80 - $100/hr

Overview Pilot Plant Controls Engineer Location: Bakersville, NC (Red Hill Location) At Sibelco, we advance life through materials. For over 150 years, we've been a trusted leader in sourcing ...

Perform pilot plant duties in compliance with established policies, safety standards, GMP ... Explain workstation requirements and activities to other technicians and developers * Shadow ...

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Pilot Plant Engineer information

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$28

$78

How much do pilot plant engineer jobs pay per hour?

As of Sep 4, 2026, the average hourly pay for pilot plant engineer in the United States is $28.07, according to ZipRecruiter salary data. Most workers in this role earn between $18.27 and $30.05 per hour, depending on experience, location, and employer.

What is a pilot plant engineer?

Pilot Plant Engineers are professionals who design, operate, and optimize small-scale versions of industrial processes, known as pilot plants. Their primary role is to test and refine manufacturing processes before they are scaled up to full production. Pilot Plant Engineers work closely with research scientists and production teams to ensure that new processes are safe, efficient, and economically viable. They also troubleshoot issues, analyze data, and make recommendations for process improvements.

What are the key skills and qualifications needed to thrive as a pilot plant engineer?

To thrive as a Pilot Plant Engineer, you need a strong background in chemical or process engineering, typically supported by a relevant engineering degree and experience in process scale-up. Familiarity with process simulation software (like Aspen Plus or HYSYS), instrumentation, and safety protocols is crucial, along with knowledge of industry standards and potentially certifications such as Six Sigma. Standout soft skills include problem-solving, collaboration, and effective communication to coordinate with multidisciplinary teams and adapt to evolving project requirements. These skills and qualifications are vital to ensure safe, efficient, and innovative development of scalable processes from laboratory to production environments.

What are some common challenges pilot plant engineers face when transitioning from lab-scale to pilot-scale production?

Pilot Plant Engineers often encounter challenges such as scaling up processes while maintaining product quality and consistency, adapting to equipment limitations, and managing increased safety risks. Unlike laboratory work, pilot-scale operations require troubleshooting unexpected equipment behavior and integrating various systems under real-world conditions. Effective collaboration with chemists, operators, and safety teams is essential to address these challenges and ensure seamless process development.

What is the difference between Pilot Plant Engineer vs Process Engineer?

AspectPilot Plant EngineerProcess Engineer
CredentialsBachelor's in Chemical, Mechanical, or Industrial Engineering; often requires experience in pilot plant operationsBachelor's or Master's in Chemical, Mechanical, or Industrial Engineering; focus on process design and optimization
Work EnvironmentHands-on work in pilot plants, testing new processes at small scaleOffice and plant settings, analyzing and improving manufacturing processes
Industry UsageUsed in chemical, pharmaceutical, and manufacturing industries for scale-up testingCommon across manufacturing, chemical, and process industries for process improvement

The Pilot Plant Engineer focuses on operating and testing small-scale pilot plants to develop and validate processes before full-scale production. In contrast, the Process Engineer designs, analyzes, and optimizes manufacturing processes. Both roles require engineering credentials and work closely with production teams, but the Pilot Plant Engineer is more hands-on with pilot testing, while the Process Engineer emphasizes process efficiency and scalability.

Is plant engineering a stressful job?

Plant engineering can be stressful due to the responsibility of maintaining safe and efficient operations, troubleshooting technical issues, and meeting production deadlines. Engineers often work in fast-paced environments that require problem-solving skills and adherence to safety regulations, which can contribute to job stress.
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What cities are hiring for Pilot Plant Engineer jobs?

Cities with the most Pilot Plant Engineer job openings:

What states have the most Pilot Plant Engineer jobs?

States with the most job openings for Pilot Plant Engineer jobs include:

Infographic showing various Pilot Plant Engineer job openings in the United States as of August 2026, with employment types broken down into 93% Full Time, 3% Part Time, and 4% Contract. Highlights an 86% Physical, 5% Hybrid, and 9% Remote job distribution, with an average salary of $58,395 per year, or $28.1 per hour.

Pilot Plant Technician

Actalent

Bridgewater, NJ

Full-time

Medical, Dental, Vision, Life, Retirement, PTO

Posted 6 days ago


Key responsibilities

  • Operate pilot plant equipment safely and efficiently during trials and production runs.

  • Support research and development projects by preparing, setting up, and running pilot plant trials.

  • Troubleshoot process equipment issues and support implementation of corrective actions.


Job description

Job Title: Pilot Plant TechnicianJob Description

The Pilot Plant Technician operates and maintains pilot plant equipment, supports cross-functional research and development projects, and ensures that all processes meet food safety, quality, and regulatory standards. This role plays a key part in scaling up new products from concept to production by applying food science and process knowledge in a hands-on pilot plant environment.

Responsibilities
  • Operate pilot plant equipment safely and efficiently as a certified operator, ensuring high-usage equipment runs reliably during trials and production runs.
  • Support cross-functional project teams by preparing, setting up, and running pilot plant trials for research and development, scale-up, and new product development activities.
  • Troubleshoot process equipment issues, identify root causes of technical problems, and support implementation of corrective actions to maintain smooth operations.
  • Assist the food pilot plant team in implementing and maintaining Good Manufacturing Practice (GMP) and Hazard Analysis Critical Control Point (HACCP) plans to ensure food safety and compliance.
  • Participate in the environmental monitoring program, including sampling and execution of monitoring activities in designated bays, and document results as required.
  • Perform daily walkthroughs of the pilot plant to verify that utilities and equipment are properly shut down at the end of the day, and promptly report any issues or irregularities observed.
  • Ensure adherence to all safety procedures and regulatory requirements, including proper use of equipment, handling of materials, and compliance with internal policies.
  • Follow Standard Operating Procedures (SOP) and Clean-in-Place (CIP) procedures to clean and sanitize equipment after use, ensuring equipment is ready and safe for subsequent operations.
  • Execute sanitation protocols for bays, hallways, and other designated areas to maintain a clean, organized, and food-safe pilot plant environment.
  • Support food formulation and process adjustments during pilot runs, collaborating with R&D and food science teams to achieve desired product quality and performance.
  • Document operational parameters, observations, and results from pilot trials to support research, development, and scale-up decisions.
Essential Skills
  • At least 3 years of pilot plant experience, preferably in a food, chemical, or related process environment.
  • Background in food science, chemistry, chemical engineering, or related disciplines, with experience in research and development and scale-up.
  • Hands-on experience with pilot plant operations, including setup, operation, and basic troubleshooting of process equipment.
  • Working knowledge of Good Manufacturing Practice (GMP) and Hazard Analysis Critical Control Point (HACCP) principles and their application in a food processing environment.
  • Experience with food formulation and process development in a pilot or lab-scale setting.
  • Associate degree or bachelor’s degree in Food Science, Biology, Chemistry, or a related field.
  • Ability to follow and apply Standard Operating Procedures (SOP) and Clean-in-Place (CIP) procedures for equipment cleaning and sanitation.
  • Strong attention to detail in monitoring equipment, utilities, and environmental conditions.
  • Commitment to safety, regulatory compliance, and food safety standards.
  • Effective communication and collaboration skills to support cross-functional teams in R&D and production.
Additional Skills & Qualifications
  • HACCP certification (HAACP cert) or equivalent food safety certification.
  • Experience in new product development and research and development projects.
  • Exposure to environmental monitoring systems in food or process facilities.
  • Familiarity with scale-up from laboratory to pilot and production scale.
  • Ability to document trial conditions, observations, and results clearly and accurately.
  • Strong problem-solving mindset for addressing technical and process challenges.
  • Interest in working with natural ingredients and innovative food and material solutions.
  • Motivation to contribute to projects that impact a wide range of consumer and industrial products.
Work Environment

This role is based in a pilot plant environment where you work hands-on with processing equipment, utilities, and food or chemical formulations. The setting involves operating and cleaning equipment, performing environmental monitoring, and maintaining high standards of sanitation and food safety in bays, hallways, and production areas. You collaborate closely with cross-functional teams in research and development, scale-up, and new product development. The work environment emphasizes safety, adherence to GMP and HACCP, and consistent use of SOP and CIP procedures. You will be part of a global, innovation-focused organization that applies natural ingredients across many industries, offering the opportunity to see your work reflected in everyday products used around the world.

Job Type & Location

This is a Contract position based out of Bridgewater, NJ.

Pay and Benefits

The pay range for this position is $32.00 - $36.00/hr.

Individual compensation offered for this position within this range will depend on many factors, including qualifications, skills, relevant experience, job knowledge, geographic location, internal equity, and other pertinent job-related factors.

Eligibility requirements apply to some benefits and may depend on your job classification and length of employment. Benefits are subject to change and may be subject to specific elections, plan, or program terms. If eligible, the benefits available for this temporary role may include the following: • Medical, dental & vision • Critical Illness, Accident, and Hospital • 401(k) Retirement Plan – Pre-tax and Roth post-tax contributions available • Life Insurance (Voluntary Life & AD&D for the employee and dependents) • Short and long-term disability • Health Spending Account (HSA) • Transportation benefits • Employee Assistance Program • Time Off/Leave (PTO, Vacation or Sick Leave)

Workplace Type

This is a fully onsite position in Bridgewater,NJ.

Application Deadline

This position is anticipated to close on Sep 4, 2026.

About Actalent

Actalent is a global leader in engineering and sciences services and talent solutions. We help visionary companies advance their engineering and science initiatives through access to specialized experts who drive scale, innovation and speed to market. With a network of almost 20,000 consultants and 5,000 clients across the U.S., Canada, Asia and Europe, Actalent serves many of the Fortune 500. We are proud to be an Engineering News-Record (ENR) Top 500 Design Firm for our engineering design services and a ClearlyRated Best of Staffing® winner for both client and talent service.

The company is an equal opportunity employer and will consider all applications withoutregard to race, sex, age, color, religion, national origin, veteran status, disability,sexual orientation, gender identity, genetic information or any characteristic protectedby law.

If you would like to request a reasonable accommodation, such as the modification oradjustment of the job application process or interviewing process due to a disability,please email actalentaccommodation@actalentservices.com for other accommodation options.

San Francisco Fair Chance Ordinance:Pursuant to the San Francisco Fair Chance Ordinance, for all positions located in thecity and county of San Francisco, we will consider for employment qualified applicantswith arrest and conviction records.

Massachusetts Lie Detector:It is unlawful in Massachusetts to require or administer a lie detector test as acondition of employment or continued employment. An employer who violates this lawshall be subject to criminal penalties and civil liability.

Use of Artificial Intelligence (AI):We may use Artificial Intelligence (AI) to support parts of our hiring process,including sourcing, screening, and evaluating candidates. AI helps assess applicationsand qualifications, but final decisions are made by our hiring team. By applying, youacknowledge and agree that your application may be reviewed using AI tools.


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About Actalent

Sourced by ZipRecruiter

Actalent connects passion with purpose. Our scalable talent solutions and services capabilities drive value and results and provide the expertise to help our customers achieve more. Every day, our experts around the globe are making an impact. We're supporting critical initiatives in engineering and sciences that advance how companies serve the world. Actalent promotes consultant care and engagement through experiences that enable continuous development. Our people are the difference. Actalent is an operating company of Allegis Group, the global leader in talent solutions.

Industry

Business management consulting

Company size

5,001 - 10,000 Employees

Headquarters location

Hanover, MD, US

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