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Lead Process Engineer Jobs in Alberta (NOW HIRING)

The Capital Projects Lead Process Engineer will be responsible for the technical integrity of our DAC systems, moving from conceptual design to pilot-scale operations and commercial deployment. While ...

The Capital Projects Lead Process Engineer will be responsible for the technical integrity of our DAC systems, moving from conceptual design to pilot-scale operations and commercial deployment. While ...

Reporting to the Process Engineering Lead, the Process Engineer will produce an economically superior design by employing a balance of cutting edge and proven technologies. This role will be ...

Lead and participate in process hazard analysis, including HAZIDs and HAZOPs * Support registration ... Resolves problems using standard engineering procedures and previously developed methods * Liaise ...

This role will lead process engineering execution across multiple projects and phases, including conceptual studies, FEED, and detailed design. The successful candidate will combine strong technical ...

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Lead Process Engineer information

See Alberta salary details

$64K

$123.8K

$174K

How much do lead process engineer jobs pay per year?

As of Jun 9, 2026, the average yearly pay for lead process engineer in Alberta is $123,764.00, according to ZipRecruiter salary data. Most workers in this role earn between $92,500.00 and $135,500.00 per year, depending on experience, location, and employer.

How does a Lead Process Engineer typically collaborate with cross-functional teams during a project?

As a Lead Process Engineer, collaboration with cross-functional teams is a key part of the role. You’ll work closely with project managers, mechanical and electrical engineers, safety specialists, and operations staff to ensure process designs meet project goals, safety regulations, and operational requirements. This often involves leading technical meetings, integrating feedback, and aligning process improvements with broader business objectives. Effective communication and stakeholder management are essential, as you’ll serve as the main point of contact between engineering and other departments throughout a project lifecycle.

What does a Lead Process Engineer do?

A Lead Process Engineer is responsible for overseeing the design, implementation, optimization, and management of industrial processes within a manufacturing or production facility. They lead teams of engineers and technicians, ensuring that processes run efficiently, safely, and cost-effectively while meeting quality and regulatory standards. Their duties often include process improvement, troubleshooting, project management, and collaborating with other departments to support operational goals.

What are the key skills and qualifications needed to thrive as a Lead Process Engineer, and why are they important?

To thrive as a Lead Process Engineer, you need a strong background in chemical or process engineering, experience with process design and optimization, and typically a relevant engineering degree. Familiarity with process simulation software (such as Aspen HYSYS or CHEMCAD), project management tools, and industry certifications like PE or Six Sigma is highly valuable. Leadership, problem-solving, and effective communication are crucial soft skills for managing teams and collaborating across departments. These competencies ensure efficient process operations, high safety standards, and successful project delivery in complex industrial environments.

What is the difference between Lead Process Engineer vs Process Engineer?

AspectLead Process EngineerProcess Engineer
ResponsibilitiesOversees process design, optimization, and team coordinationDevelops and implements process improvements under supervision
QualificationsBachelor's degree in engineering, experience in process design, leadership skillsBachelor's degree in engineering, technical knowledge, entry to mid-level experience
Work EnvironmentProject teams, manufacturing plants, engineering departmentsManufacturing facilities, engineering teams, project sites

In summary, the Lead Process Engineer typically has more leadership responsibilities, overseeing projects and teams, while the Process Engineer focuses on executing process improvements and technical tasks. Both roles require engineering credentials and industry experience, but the Lead Process Engineer often requires additional leadership skills and experience.

What are popular job titles related to Lead Process Engineer jobs in Alberta? For Lead Process Engineer jobs in Alberta, the most frequently searched job titles are:
What job categories do people searching Lead Process Engineer jobs in Alberta look for? The top searched job categories for Lead Process Engineer jobs in Alberta are:
What cities in Alberta are hiring for Lead Process Engineer jobs? Cities in Alberta with the most Lead Process Engineer job openings:

Lead Process Engineer

Deep Sky

Innisfail, AB • On-site, Remote

Full-time

Posted 20 days ago


Job description

About Deep Sky
Deep Sky is at the forefront of environmental innovation, specializing in Carbon Dioxide Removal (CDR) and Carbon Capture and Storage (CCS) technologies. We are dedicated to developing sustainable solutions for decarbonization and are currently expanding our team to include a skilled professional who will play a crucial role in our Direct Air Capture (DAC) projects across Canada.

Job Overview
This is a senior individual-contributor role with a strong emphasis on hands-on process design, technology integration, and facility optimization. The Capital Projects Lead Process Engineer will be responsible for the technical integrity of our DAC systems, moving from conceptual design to pilot-scale operations and commercial deployment. While this role does not include direct people management, you will carry significant influence over equipment selection, energy integration, and the overall efficiency of our carbon removal facilities.

This role is preferably hybrid and open to candidates located anywhere in Canada. Ideally, candidates would be based near one of our offices in Innisfail, Calgary, or Montreal; however, remote candidates will also be considered.

Key Responsibilities
Lead the conceptual and detailed process design of DAC systems, including Heat and Material Balances (H&MB) and Process Flow Diagrams (PFDs).
Develop and refine Piping and Instrumentation Diagrams (P&IDs), ensuring robust control logic and safety standards (HAZOP/LOPA) are integrated from the start.
Perform advanced process simulations using software such as Aspen Plus or HYSYS to optimize energy consumption-a critical metric for DAC viability.
Drive technology selection for key components like contactors, regeneration units, and moisture/heat management systems.
Collaborate with mechanical and structural teams to oversee the scale-up of modular DAC units from prototype to multi-ton commercial facilities.
Assess and mitigate technical risks related to solvent/sorbent degradation, energy variability, and ambient environmental impacts on capture efficiency.
Coordinate with external vendors and EPCM partners to ensure equipment specifications meet Deep Sky's performance and sustainability targets.
Support commissioning and startup activities at our test facilities, troubleshooting process bottlenecks and validating performance against design models.

Qualifications
Education: Bachelor's, Master's, or PhD degree in Chemical Engineering, Process Engineering, or a related field.
Certification: Professional Engineer designation (P.Eng) with a Canadian engineering association.
Experience: 10+ years of engineering experience, with significant time spent in a process design or lead engineer role within the energy, chemicals, or gas processing industries.
Software Proficiency: Expert-level experience with process simulation tools (e.g., Aspen Plus, HYSYS, PRO/II).
Domain Expertise: Strong background in mass transfer, thermodynamics, and gas separation technologies. Specific experience with amine-based systems, solid sorbents, or electrochemical processes is a major asset.
Hands-on Mindset: A proven ability to move between high-level modeling and on-site technical troubleshooting.
Communication: Excellent collaboration skills, with the ability to explain complex process trade-offs to non-technical stakeholders and cross-functional teams.


Why Join Deep Sky? 
Opportunity to be part of cutting-edge projects.
Collaborative work environment with a team of passionate and skilled professionals.
Competitive salary, comprehensive benefits, and career development opportunities.

Deep Sky is committed to creating a diverse, inclusive, and equitable workplace. We welcome applications from individuals of all backgrounds and identities - including, but not limited to, race, ethnicity, religion, gender, sexual orientation, gender identity or expression, age, national origin, marital status, disability, and veteran status.
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