Gear Manufacturing Engineer Jobs in Wisconsin (NOW HIRING)

Position Summary

The Process Engineer I supports manufacturing operations by developing, improving, and sustaining production processes throughout the sheet metal fabrication operation. This entry-level engineering position partners closely with Production, Quality, Planning, Purchasing, and Maintenance to improve safety, quality, productivity, and on-time delivery.

The Process Engineer I assists with troubleshooting manufacturing issues, implementing engineering changes, supporting new product introductions, and driving continuous improvement initiatives across laser cutting, forming, welding, finishing, and assembly operations.

Essential Duties & Responsibilities

Manufacturing Process Support

• Support daily manufacturing operations by troubleshooting production and quality issues
• Assist in developing efficient manufacturing methods for new and existing products
• Evaluate production processes and recommend improvements that increase throughput and reduce waste
• Support fabrication processes including:
• Fiber laser cutting
• Press brake forming
• Welding (MIG, TIG, robotic)
• Hardware insertion
• Grinding and finishing
• Mechanical assembly
• Participate in root cause investigations and corrective actions for production issues

Engineering Documentation

• Create and maintain manufacturing routings and Bills of Materials (BOMs)
• Develop and revise work instructions and standard operating procedures
• Process Engineering Change Notices (ECNs)
• Maintain engineering documentation within the ERP system

Product & Customer Support

• Review customer drawings for manufacturability (DFM)
• Assist with prototype builds and first article production
• Support product launches and engineering transfers into production
• Collaborate with Sales and Customer Service to resolve technical questions

Continuous Improvement

• Participate in Lean Manufacturing and 5S initiatives
• Analyze production metrics to identify opportunities for improved efficiency
• Recommend tooling, fixture, or process improvements that reduce cycle time and improve quality

Quality & Compliance

• Support corrective and preventive actions (CAPA)
• Assist with nonconforming material investigations
• Ensure manufacturing processes comply with company quality standards and customer specifications
• Support ISO 9001 quality system requirements

• Bachelor's degree in Mechanical Engineering, Industrial Engineering, Manufacturing Engineering, or a related engineering discipline, preferred but not required
• Recent college graduate or up to three (3) years of experience in a manufacturing engineering, process engineering, or production engineering role
• Manufacturing internship, co-op, or other hands-on engineering experience preferred
• Experience in sheet metal fabrication, welding, laser cutting, CNC machining, press brake operations, or metal forming is preferred but not required
• Working knowledge of CAD preferred SolidWorks
• Proficiency with Microsoft Office 365, including Excel (formulas, PivotTables, and data analysis), Word, Outlook, PowerPoint, and Teams
• Experience using ERP/MRP systems is preferred
• Familiarity with manufacturing documentation including engineering drawings, bills of material (BOMs), routers, work instructions, and engineering change orders (ECOs)
• Basic understanding of Lean Manufacturing, Six Sigma, 5S, continuous improvement, and root cause problem-solving methodologies is preferred
• Ability to read and interpret engineering drawings, GD&T, and manufacturing specifications

Work Environment

• Safety is our top priority to minimize risk. The floor layout is designed to optimize workflow and efficiency, ensuring smooth movement of materials and products. Employees are expected to adhere to all safety protocols, including the use of protective gear when required.

Physical Demands

• Sit, stand, walk, bend, and move throughout office and manufacturing environments
• Regularly use a computer and review drawings, specifications, and production data
• Occasionally lift and carry materials or equipment up to 25 pounds
• Ability to wear required PPE and work safely in production areas

About Us

Jensen Metal Products is a metal fabrication business with over 100 years of experience serving the Midwest and surrounding regions with custom, quality sheet metal parts and assemblies. With a broad range of manufacturing capabilities, we produce a diverse portfolio of products, including our own line of fireplaces, which has been in production since 1970. We serve many types of businesses including the agricultural, retail, energy and healthcare fields. From engineering to packaging, our goal is to be a one-stop shop that exceeds our customers’ expectations for quality, delivery, great customer service and cost. At Jensen Metal Products we pride ourselves on having strong, long-lasting relationships with our employees and customers. We welcome you to join our team!

Benefits

• Competitive base salary plus profit sharing
• Comprehensive medical, dental, and vision coverage with multiple plan options (HDHP and copay), FSA benefits, and the ability to use your existing HSA
• Company-funded medical deductible reimbursement — up to $1,000 (individual) / $2,000 (family)
• 401(k) with company match up to 4%
• Life and disability insurance and Employee Assistance Program (EAP)
• Paid time off and company holidays
• Annual Safety PPE Reimbursement
• A collaborative, team-oriented environment with direct access to leadership and the opportunity to make a meaningful impact within a growing organization
• Company-sponsored team events and outings that foster connection and celebrate team success