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Freelance Finite Element Analysis Fea Engineer Jobs

Conduct finite element modeling (FEA), static stress, fatigue and damage tolerance, thermal, vibration, and structural analyses. Develop analytical models and engineering calculations to validate ...

Develop finite element analysis (FEA) models of nuclear weapon systems, perform rigorous FEA of the systems, make engineering judgments on the system performances, and provide engineering resolutions ...

Develop finite element analysis (FEA) models of nuclear weapon systems, perform rigorous FEA of the systems, make engineering judgments on the system performances, and provide engineering resolutions ...

Develop finite element analysis (FEA) models of nuclear weapon systems, perform rigorous FEA of the systems, make engineering judgments on the system performances, and provide engineering resolutions ...

In this role, you will combine first-principles engineering, analytical modeling, rigid-body dynamics, and finite element analysis (FEA) to guide product architecture from concept through mass ...

... Conduct finite element modeling (FEA), static stress, fatigue and damage tolerance, thermal ... analytical models and engineering calculations to validate structural designs. • Support ...

In this role, you will combine first-principles engineering, analytical modeling, rigid-body dynamics, and finite element analysis (FEA) to guide product architecture from concept through mass ...

Conduct finite element analyses (FEA) of challenging dynamic structural applications that include ... Perform engineering analyses on a variety of structures projects. * Identify and qualify new ...

Experience in implicit and explicit finite element analysis (FEA). Strong knowledge of solid ... D. in Mechanical Engineering, Applied Mechanics, Structural Engineering, or similar discipline.

Experience in implicit and explicit finite element analysis (FEA). Strong knowledge of solid ... D. in Mechanical Engineering, Applied Mechanics, Structural Engineering, or similar discipline.

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Freelance Finite Element Analysis Fea Engineer information

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How much do freelance finite element analysis fea engineer jobs pay per hour?

As of Aug 17, 2026, the average hourly pay for freelance finite element analysis fea engineer in the United States is $33.20, according to ZipRecruiter salary data. Most workers in this role earn between $26.92 and $37.50 per hour, depending on experience, location, and employer.

What does a freelance finite element analysis (FEA) engineer do?

A Freelance Finite Element Analysis (FEA) Engineer specializes in using FEA software to simulate and analyze the physical behavior of structures and components under various conditions. Their work involves creating detailed models, applying loads and boundary conditions, and interpreting results to ensure safety, efficiency, and compliance with engineering standards. Freelance FEA Engineers often assist clients across industries such as automotive, aerospace, civil engineering, and manufacturing, offering flexible project-based solutions. They are skilled in software like ANSYS, Abaqus, and SolidWorks Simulation, providing valuable insights that help optimize designs and reduce development costs.

What are the key skills and qualifications needed to thrive as a freelance finite element analysis (FEA) engineer?

To thrive as a Freelance FEA Engineer, you need a solid background in mechanical engineering, advanced knowledge of finite element analysis principles, and often a relevant engineering degree. Proficiency in FEA software such as ANSYS, Abaqus, or SolidWorks Simulation, along with familiarity with CAD tools and possibly certifications like Professional Engineer (PE), is typically expected. Excellent problem-solving, communication, and project management skills help you deliver clear results to clients and manage multiple projects independently. These skills ensure accurate analyses, effective client interactions, and the successful completion of complex engineering projects.

What are some common challenges freelance FEA engineers face when collaborating remotely with clients and teams?

Freelance FEA engineers often work with clients and project teams who may be located in different regions or time zones, which can make communication and alignment challenging. Clearly defining project requirements, milestones, and feedback loops is essential to ensure expectations are met and revisions are minimized. Additionally, freelancers must be proactive in managing data security, sharing large simulation files, and keeping their software and skills up to date to remain competitive. Building strong relationships and maintaining professionalism in all communications can help overcome these challenges and lead to successful long-term collaborations.
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Infographic showing various Freelance Finite Element Analysis Fea Engineer job openings in the United States as of August 2026, with employment types broken down into 1% Internship, 83% Full Time, 12% Part Time, and 4% Contract. Highlights an 82% Physical, 5% Hybrid, and 13% Remote job distribution, with an average salary of $69,055 per year, or $33.2 per hour.

Senior FEA/ Structural Analysis Engineer

Productive Resources LLC

Hagerstown, MD • On-site

$99K - $135K/yr

Full-time

Medical, Dental, Vision, Life, Retirement, PTO

Posted 3 days ago

New


Job description

Hagerstown, MD - Direct Hire
Full Time
Productive Resources (www.productiveresources.com) is seeking a candidate to be part of our engineering team for our customer's facility in Hagerstown, MD. As a member of our team, the selected candidate will be an experienced FEA/Structural Analysis Engineer joining our engineering team and serving as a technical expert in structural analysis, finite element analysis, multibody dynamics, and fatigue analysis. This position will support the development and validation of mobile equipment, including booms, scissor lifts, vertical lifts, telehandlers, and other material-handling equipment. The ideal candidate is an analytical problem solver who can take a design from preliminary engineering calculations through advanced simulation and provide actionable recommendations to improve structural performance, durability, and safety. This role will work closely with design engineering and other technical teams to evaluate components and systems under static, dynamic, nonlinear, fatigue, and regulatory loading conditions.
This is a full-time position that is indefinite in duration with the opportunity of professional growth, and additional opportunities within our organization.
Duties:
  • Perform advanced Finite Element Analysis (FEA) of structural components and systems, including booms, scissors, vertical structures, frames, and other load-bearing components.
  • Develop finite element models, including geometry preparation, meshing, material properties, boundary conditions, load application, and model validation.
  • Perform linear static, nonlinear static, modal/normal modes, and dynamic analyses to evaluate structural performance.
  • Analyze telehandler structures and components using appropriate finite element methods, including explicit analysis for impact and protective-structure applications.
  • Interpret FEA results and identify areas of high stress, excessive deformation, instability, or other potential failure modes.
  • Work with design engineers to recommend design modifications and optimize components for strength, weight, durability, manufacturability, and cost.
  • Perform Multibody Dynamics (MBD) simulations to evaluate general machine motion, component interactions, dynamic loading, and system behavior.
  • Develop and incorporate flexible-body models into multibody simulations where appropriate.
  • Extract loads from MBD simulations for use in FEA, component sizing, and structural design.
  • Perform classical engineering calculations and preliminary component sizing using MathCAD Prime or similar engineering calculation tools.
  • Evaluate regulatory and customer-required load combinations, particularly for Mobile Elevating Work Platforms (MEWPs).
  • Prepare engineering calculations, stress reports, and technical documentation supporting regulatory and product approvals.
  • Perform fatigue and durability analyses to estimate component life based on expected duty cycles and operating conditions.
  • Support correlation and validation of analytical models using physical test data when available.
  • Communicate analysis results clearly to engineering teams, management, and other stakeholders.
  • Provide technical guidance and expertise on structural analysis methods, modeling practices, and simulation results.

Requirements:
  • Bachelor's degree in Mechanical Engineering, Civil or Structural Engineering, or a related field.
  • 5+ years of experience performing structural FEA or a comparable level of advanced engineering analysis experience.
  • Strong understanding of engineering mechanics, structural behavior, material properties, stress analysis, and failure modes.
  • Hands-on experience developing and interpreting finite element models.
  • Experience with linear static and modal analysis; experience with nonlinear analysis is strongly preferred.
  • Ability to translate real-world operating conditions into appropriate engineering load cases and boundary conditions.
  • Strong analytical, problem-solving, and technical communication skills.
  • Ability to work independently on complex engineering problems while collaborating effectively with design and manufacturing teams.

Preferred:
  • Experience with MSC Nastran, MSC Apex, MSC Patran, HyperWorks, OptiStruct, or Radioss.
  • Experience with MSC Adams/View or another multibody dynamics software package.
  • Experience incorporating flexible bodies into multibody simulations.
  • Experience extracting dynamic loads for structural FEA and component sizing.
  • Experience with MathCAD Prime or similar engineering calculation software.
  • Experience with nCode, CAEfatigue, or other fatigue analysis software.
  • Experience performing fatigue analysis based on duty cycles.
  • Familiarity with MEWP, telehandler, aerial lift, heavy equipment, construction equipment, agricultural equipment, or other off-highway machinery.
  • Experience with regulatory or certification-related structural analysis and technical reporting.
  • Knowledge of explicit dynamic/impact analysis and protective structure requirements, including FOPS applications.

Why work for Productive Resources?
Productive Resources is a full-service engineering firm with over two decades of experience serving leading global clients. Our expertise is project-based product development and manufacturing engineering support. Our primary focus industries are off highway equipment including agricultural, construction, defense, mining, recreational, industrial, and specialty machines.
We lead with our reputation for quality, teamwork, and innovative solutions. We invest in our people, providing resources and opportunities for ongoing development. Our workplace fosters innovation, prioritizes the well-being of our team, and encourages creativity. Our diverse experience and client base will challenge your technical skills and provide greater opportunities for growth.
We Offer Competitive Benefits:
  • Group Health, Dental and Vision Insurance
  • Company Paid Life Insurance
  • Voluntary Life, AD&D, and Disability Insurance available
  • Voluntary Critical Illness and Accident Insurance available
  • Long-Term Disability
  • Short-term Disability
  • Retirement Savings Account (Traditional 401k & Roth 401k)
  • Flexible Spending Plans for Medical Expenses and Dependent Care
  • Health Savings Account (HSA) Programs available
  • Health Care Flexible Spending Account (FSA) Plan
  • Paid Time Off (PTO)
  • Health Care Support Program complimentary health advocacy program provides 24/7 assistance.
  • Adoption Assistance Program
  • Employee Assistance Program (EAP)
  • Caregiver Support Programs
  • Financial Wellbeing Support
  • Commuter Benefits Program
  • Training and Development

Equal Opportunity and Veteran Friendly